FixVault

Brake Band: Reassembly

NOTE: Install spring exactly in direction shown.
  1. Install orifice valve, orifice check spring and orifice holder as shown.
    Fig 1: Assembling Orifice Valve, Orifice Check Spring And Orifice Holder
    G01079827Courtesy of KIA MOTORS AMERICA, INC.
  2. Install orifice assembly and washer to transaxle case.
  3. Tighten orifice assembly using a hexagonal wrench.

    Tightening torque: 29-39 lb.ft (40-53 N.m,4.0-5.0 kg/cm 2  ) 

  4. Install band strut.
  5. Install 2-4 brake band.
    Fig 2: Installing Orifice Valve, Orifice Check Spring And Orifice Holder
    G01079828Courtesy of KIA MOTORS AMERICA, INC.
  6. Apply ATF to new D-rings and install them to servo piston.

    D-ring inner diameter: 

    Piston stem side: 2.303 in (58.5 mm) 

    Servo retainer side: 1.157 in (29.4 mm) 

    Fig 3: Installing Servo Piston D-Rings
    G01079829Courtesy of KIA MOTORS AMERICA, INC.
  7. Insert piston stem into servo piston and secure it with a new spring clip.
    Fig 4: Inserting Piston Stem Into Servo Piston
    G01079830Courtesy of KIA MOTORS AMERICA, INC.
  8. Apply ATF to new O-ring and install it to servo retainer.

    O-ring inner diameter: 2.587 in (65.7 mm) 

    Fig 5: Installing Servo Retainer O-Ring
    G01079831Courtesy of KIA MOTORS AMERICA, INC.
  9. Assemble servo piston and servo retainer.
    NOTE: Do not install servo piston and retainer into transaxle case at this time.
  10. Install snap ring.
    Fig 6: Assembling Servo Piston And Servo Retainer
    G01079832Courtesy of KIA MOTORS AMERICA, INC.