FixVault

Diagnosis & Overhaul: Components: Differential: Disassembly

  1. Remove two side gears and two thrust washers.
    NOTE:
    1. Use protective plates in vise to prevent damage to differential.
    2. Insert punch into spring pin hole from ring gear side.
  2. Place gear case on a vise and knock pin out with suitable pin punch and hammer. Then remove two thrust washers, two pinion gears and pinion shaft.
    Fig 1: Punching Out Pin
    G01079879Courtesy of KIA MOTORS AMERICA, INC.
  3. Remove side bearing inner race (side opposite ring gear) from gear case with SST (0K130 171 013) or equivalent. 
  4. Remove speedometer drive gear.
    Fig 2: Removing Speedometer Drive Gear
    G01079880Courtesy of KIA MOTORS AMERICA, INC.
  5. Remove side bearing (ring gear side) from gearcase with SST (0K670 990 AAO) or equivalent. 
    Fig 3: Removing Side Bearing From Gearcase
    G01079881Courtesy of KIA MOTORS AMERICA, INC.