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Oil Pump: Reassembly

  1. Install fluid pressure bypass valve spring into oil pump housing, and verify that fluid pressure bypass valve moves smoothly.
  2. Install a new washer and plug.

    Tightening torque: 24-33.6 lb.in (32-47 N.m, 3.2-4.8 kg.m) 

    Fig 1: Installing A New Washer And Plug
    G01079856Courtesy of KIA MOTORS AMERICA, INC.
  3. Align marks and install outer and inner rotors.
  4. Install oil pump flange.
    Fig 2: Aligning Marks And Install Outer And Inner Rotors
    G01079857Courtesy of KIA MOTORS AMERICA, INC.
  5. Mount oil pump cover onto oil pump housing.
  6. Tighten six bolts evenly and gradually in order shown.

    Tightening torque: 72-97.2 lb.in (8.1-10.9 N.m, 82-112 kg.m) 

    Fig 3: Installing Oil Pump Cover
    G01079858Courtesy of KIA MOTORS AMERICA, INC.
  7. Install oil pump shaft and rotate pump rotors to verify smooth oil pump operation.
    Fig 4: Testing Rotor Operation
    G01079859Courtesy of KIA MOTORS AMERICA, INC.
  8. Install four seal rings.
  9. Apply petroleum jelly to bearing race and secure it on oil pump cover.

    Bearing race outer diameter: 3.46 in (88.0mm) 

    Fig 5: Securing Bearing Race
    G01079860Courtesy of KIA MOTORS AMERICA, INC.