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Front Driveshaft Assembly: Installation

  1. Apply gear oil on the drive shaft splines (A) and the contacting surface of differential case oil seal (B).
  2. Before installing the drive shaft (C), set the opening side of the clip (D) facing downward.
    Fig 1: Applying Gear Oil On Drive Shaft Splines
    G04862722Courtesy of KIA MOTORS AMERICA, INC.
  3. After installation, check that the drive shaft cannot be removed by hand.
  4. Install the drive shaft into the knuckle.
    CAUTION: Be careful not to damage the boot.
  5. Install the lower arm assembly bolts (A) to the knuckle.

    Tightening torque Nm (kgf.m, lb-ft) : 

    100~120 (10~12, 72~86) 

    Fig 2: Identifying Lower Arm Mounting Bolts
    G04862718Courtesy of KIA MOTORS AMERICA, INC.
  6. Install the tie rod end (A) to the knuckle (B).

    Tightening torque Nm (kgf.m, lb-ft) : 

    16~34 (1.6~3.4, 12~25) 

    Fig 3: Identifying Tie Rod And Knuckle
    G04862724Courtesy of KIA MOTORS AMERICA, INC.
  7. Install the wheel speed sensor (A) to the knuckle (B).
    Fig 4: Identifying Wheel Speed Sensor To Knuckle
    G04862725Courtesy of KIA MOTORS AMERICA, INC.
  8. After installing the washer (B) with convex surface outward, install the lock nut (A) and the split pin (C).
    Fig 5: Identifying Lock Nut And Split Pin
    G04805312Courtesy of KIA MOTORS AMERICA, INC.
  9. Install the wheel and tire.