Brake Booster: Installation

WARNING: This page is about a different car, the 2007 Kia Sedona and 2006 Kia Sedona. However, it is still accessible from the selected car via links, so may be relevant.

Adjust push rod length of the booster, and then install the seal on the booster assembly.
Standard length (A): 112.5 ± 0.5 mm (4.43 ± 0.019 in.)

Fig 1: Identifying Push Rod Length Of Booster
Courtesy of KIA MOTORS AMERICA, INC.
Insert the booster and tighten the nuts (C).

Fig 2: Booster Nuts And Torque Specification
Courtesy of KIA MOTORS AMERICA, INC.
Connect the booster push rod and brake pedal with a pin (B) and install a snap clevis pin (A) to the clevis pin (B).
CAUTION: Grease the pin before installing the snap pin. Always use a new snap pin.
Install the master cylinder.
Connect the vacuum hose to the brake booster.
After filling the brake reservoir with brake fluid, bleed the system (Refer to BLEEDING OF BRAKE SYSTEM , ).
Check for fluid leakage.
Check and adjust the brake pedal for proper operation.