FixVault

Repair Procedure: Replacement

  1. Loosen the wheel nuts (B) slightly.

    Raise the vehicle, and make sure it is securely supported.

  2. Remove the front wheel and tire (A) from front hub.
    Fig 1: Identifying Front Wheel/Tire & Nuts
    G06495355Courtesy of KIA MOTORS AMERICA, INC.
    CAUTION: Be careful not to damage to the hub bolts (B) when removing the front wheel and tire (A).
  3. Unstake the driveshaft lock nut using a chisel and hammer.
    Fig 2: Unstaking Driveshaft Lock Nut Using Chisel & Hammer
    G06495356Courtesy of KIA MOTORS AMERICA, INC.
    Fig 3: Identifying Driveshaft Lock Nut
    G06495357Courtesy of KIA MOTORS AMERICA, INC.
  4. Remove driveshaft nut (B) from the front hub under applying the break.

    Tightening torque: 

    196.1~274.5N.m (20.0~28.0Kgf.m, 144.6~202.5lb.ft)

    Fig 4: Identifying Driveshaft Nut
    G06495358Courtesy of KIA MOTORS AMERICA, INC.
  5. Remove the brake caliper mounting bolts (A), and then place the brake caliper assembly (B) with wire.

    Tightening torque: 

    80~100 N.m (8.0~10.0 Kgf.m, 58~72.3lb.ft)

    Fig 5: Identifying Brake Caliper Mounting Bolts & Brake Caliper Assembly
    G06495359Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove the tie rod end ball joint from the knuckle.
    1. Remove the split pin (A).
    2. Remove the castle nut (B).
    3. Disconnect the ball joint (C) from knuckle using the special tool (09568-4A000).

      Tightening torque: 

      23~32 N.m (2.4~3.4 Kgf.m, 17~25 lb.ft)

      Fig 6: Identifying Split Pin, Castle Nut, & Ball Joint
      G06495360Courtesy of KIA MOTORS AMERICA, INC.
      CAUTION: Apply a few drops of oil to the special tool. (Boot contact part)
  7. Remove the wheel speed sensor (B).

    Tightening torque: 

    6.8~10.8N.m (0.7~1.1Kgf.m,5.1~7.9lb.ft)

    Fig 7: Identifying Wheel Speed Sensor
    G06495361Courtesy of KIA MOTORS AMERICA, INC.
  8. Remove the lower arm from the knuckle.
    1. Remove the split pin (A).
    2. Remove the castle nut (B).
    3. Disconnect the lower arm (C) from knuckle using the special tool (09568-4A000).
      Fig 8: Identifying Split Pin, Castle Nut, & Lower Arm
      G06495362Courtesy of KIA MOTORS AMERICA, INC.
      CAUTION: Be careful not to damage the boot and rotor teeth.
  9. Disconnect the driveshaft (A) from the front hub assembly.
    Fig 9: Identifying Driveshaft
    G06495363Courtesy of KIA MOTORS AMERICA, INC.
  10. Insert a pry bar between the transaxle case and joint case (A), and separate the drive shaft from the transaxle case.
    Fig 10: Inserting Pry Bar Between Transaxle Case & Joint Case
    G06495364Courtesy of KIA MOTORS AMERICA, INC.
  11. Install in the reverse order of removal.
    CAUTION:
    • Use a pry bar (A) being careful not to damage the transaxle and joint.
    • Do not insert the pry bar (A) too deep, as this may cause damage to the oil seal.
    • Do not pull the driveshaft by excessive force it may cause components inside the joint kit to dislodge resulting in a torn boot or a damaged bearing.
    • Plug the hole of the transaxle case with the oil seal cap to prevent contamination.
    • Support the driveshaft properly.
    • Replace the retainer ring whenever the driveshaft is removed from the transaxle case.