FixVault

Intake Manifold Assembly

  1. Install the intake manifold assembly with a new gasket to a cylinder head assembly. Tighten the bolts in two steps.

    Tightening torque 

    Step 1 (a~h):

    3.9~5.9Nm (0.4~0.6kgf.m, 2.9~4.3lb-ft)

    Step 2 (1~8):

    18.6~23.5Nm (1.9~2.4kgf.m, 13.7~17.4lb-ft)

    Fig 1: Intake Manifold Bolts Tightening Sequence
    G06415719Courtesy of KIA MOTORS AMERICA, INC.
    CAUTION: When installing the gasket on the cylinder head, check the identification marks (LH/RH) not to be installed wrong.
  2. Install the delivery pipe.
  3. Connect the LH injector connector.
  4. Install the surge tank.

    Tightening torque 

    9.8~11.8Nm (1.0~1.2kgf.m, 7.2~8.7lb-ft)

  5. Install the surge tank mounting bracket.

    Tightening torque 

    18.6~23.5Nm (1.9~2.4kgf.m, 13.7~17.4lb-ft)

  6. Install the ETC (Electronic Throttle Control) system fixing bracket.
  7. Connect the hoses and connectors.
  8. Install the air cleaner assembly.
  9. Install the engine cover.