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Home › Kia › 2010 › Rio Base › Repair and Diagnosis › Engine Mechanical › Accessory Drive Belts › Air Conditioning System › Condenser › Repair procedures › Replacement › Condenser Assembly

Condenser Assembly

  1. Recover the refrigerant with a recovery/recycling/charging station (Refer to REFRIGERANT LEAK TEST ).
  2. Disconnect the negative (-) battery terminal.
  3. Remove the radiator. (Refer to RADIATOR )
  4. Remove 2 nuts (A), and then disconnect the discharge line and liquid line from the condenser. Plug or cap the lines immediately after disconnecting them to avoid moisture and dust contamination.

    TORQUE: 7.8~11.7N.m (0.8~1.2kgf.m, 5.9~8.7lb.ft)

    Fig 1: Identifying Discharge Line And Liquid Line Mounting Nuts
    G06829804Courtesy of KIA MOTORS AMERICA, INC.
  5. Remove 2 bolts, and then remove the condenser (A) by lifting it up. Be careful not to damage the radiator and condenser fins when removing the condenser.
    Fig 2: Identifying Condenser
    G06829805Courtesy of KIA MOTORS AMERICA, INC.
  6. Install in the reverse order of removal, and note these items :
    1. If you're installing a new condenser, add refrigerant oil ND-OIL8.
    2. Replace the O-rings with new ones at each fitting, and apply a thin coat of refrigerant oil before installing them. Be sure to use the right O-rings for R-134a to avoid leakage.
    3. Be careful not to damage the radiator and condenser fins when installing the condenser.
    4. Be sure to install the lower mount cushions of condenser securely into the holes.
    5. Charge the system, and test its performance. (Refer to SYSTEM CHARGING )
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