FixVault

Repair Procedures: Installation

  1. Install the intake manifold (A).

    Tightening torque : 

    18.6 ~ 23.5N.m (1.9 ~ 2.4kgf.m,13.7 ~ 17.4lb-ft)

    Fig 1: Identifying Intake Manifold
    G06386004Courtesy of KIA MOTORS AMERICA, INC.
  2. Install the oil level gauge.
  3. Install the intake manifold stay (A).

    Tightening torque : 

    18.6 ~ 23.5N.m (1.9 ~ 2.4kgf.m,13.7 ~ 17.4lb-ft)

    Fig 2: Identifying Intake Manifold Stay
    G06386005Courtesy of KIA MOTORS AMERICA, INC.
  4. Install the PCV hose (A).
    Fig 3: Identifying PCV Hose
    G06386006Courtesy of KIA MOTORS AMERICA, INC.
  5. Install the coolant hose (A) to the throttle body.
    Fig 4: Identifying Coolant Hose
    G06386007Courtesy of KIA MOTORS AMERICA, INC.
  6. Connect the PCSV hose (D), brake booster vacuum hose (C), fuel hose (B) and intake CMP sensor connector (A). Connect the VCM connector (E) (SULEV only).
    Fig 5: Identifying PCSV Hose, Brake Booster Vacuum Hose, Fuel Hose, & Intake CMP Sensor Connector
    G06386008Courtesy of KIA MOTORS AMERICA, INC.
  7. Connect the ETC connector (A) and MAP sensor connector (B).
    Fig 6: Identifying ETC Connector & MAP Sensor Connector
    G06386009Courtesy of KIA MOTORS AMERICA, INC.
  8. Connect the injector connectors (A).
    Fig 7: Identifying Injector Connectors
    G06386010Courtesy of KIA MOTORS AMERICA, INC.
  9. Connect the exhaust OCV connector (A) and replace the wiring from the cylinder head cover.
    Fig 8: Identifying OCV Connector
    G06386011Courtesy of KIA MOTORS AMERICA, INC.
  10. Connect the intake OCV connector (A), power steering switch connector (B), VIS connector (C), OPS connector (D), knock sensor connector (E), alternator connector (F) and A/C switch connector (G).
    Fig 9: Identifying Connectors
    G06386012Courtesy of KIA MOTORS AMERICA, INC.
  11. Install the air cleaner assembly (C) then connect the breather hose (A), ECM connector (B).

    Tightening torque : 

    7.8 ~ 11.8N.m (0.8 ~ 1.2kgf.m, 5.8 ~ 8.7lb-ft)

    Fig 10: Identifying Air Cleaner Assembly, Breather Hose, & ECM Connector
    G06386013Courtesy of KIA MOTORS AMERICA, INC.
  12. Install the engine cover (A).
    Fig 11: Identifying Engine Cover
    G06386014Courtesy of KIA MOTORS AMERICA, INC.