Repair Procedures (A5HF1): Removal

CAUTION:

Use a cover not to damage the vehicle surface.
Disconnect connectors carefully not to be damaged.

NOTE:

Mark wires or hoses for identification.

Remove the battery (A).

Fig 1: Identifying Battery
Courtesy of KIA MOTORS AMERICA, INC.
Disconnect the AFS connector (A).

Fig 2: Identifying AFS Connector
Courtesy of KIA MOTORS AMERICA, INC.
Remove the air cleaner upper cover (B) by loosening the clips (A).

Fig 3: Identifying Upper Cover
Courtesy of KIA MOTORS AMERICA, INC.
Remove the air cleaner assembly (A).

Fig 4: Identifying Air Cleaner Assembly
Courtesy of KIA MOTORS AMERICA, INC.
Disconnect the air cleaner hose (B) by loosening the clamp (A).

Fig 5: Identifying Air Cleaner Hose
Courtesy of KIA MOTORS AMERICA, INC.
Remove the battery tray (B) by removing the four mounting bolts (A).

Fig 6: Identifying Battery Tray
Courtesy of KIA MOTORS AMERICA, INC.
Disconnect the transaxle wire harness connectors.
1. Remove the inhibitor switch connector (A).
  
  Fig 7: Identifying Inhibitor Switch Connector
  Courtesy of KIA MOTORS AMERICA, INC.
2. Remove the solenoid valve connector (A).
  
  Fig 8: Identifying Solenoid Valve Connector
  Courtesy of KIA MOTORS AMERICA, INC.
3. Remove the input speed sensor connector (A).
  
  Fig 9: Identifying Input Speed Sensor Connector
  Courtesy of KIA MOTORS AMERICA, INC.
4. Remove the output speed sensor connector (A).
  
  Fig 10: Identifying Output Speed Sensor Connector
  Courtesy of KIA MOTORS AMERICA, INC.
5. Remove the vehicle speed sensor connector (A).
  
  Fig 11: Identifying Vehicle Speed Sensor Connector
  Courtesy of KIA MOTORS AMERICA, INC.
6. Remove the CKP sensor connector (A).
Fig 12: Identifying CKP Sensor Connector
Courtesy of KIA MOTORS AMERICA, INC.
Remove the shift cable by removing the bolt (A) and clip (B).

Fig 13: Identifying Bolt And Clip
Courtesy of KIA MOTORS AMERICA, INC.
Disconnect the transaxle oil cooler hoses (A) from the tubes (C) by loosening the clamps (B).

Fig 14: Identifying Transaxle Oil Cooler Hoses
Courtesy of KIA MOTORS AMERICA, INC.
Remove the transaxle mounting bolts (B, C).

Fig 15: Identifying Transaxle Mounting Bolts
Courtesy of KIA MOTORS AMERICA, INC.
Using the SST (09200-38001), hold the engine and transaxle assembly safely.

Fig 16: Holding Engine And Transaxle Assembly Using SST
Courtesy of KIA MOTORS AMERICA, INC.
Remove the transaxle insulator mounting bolt (A).

Fig 17: Identifying Transaxle Insulator Mounting Bolt
Courtesy of KIA MOTORS AMERICA, INC.
Remove the front wheels.
Remove the power steering column joint bolt. (see STEERING COLUMN AND SHAFT )
Lift up the vehicle.
Remove the under cover (A).

Fig 18: Identifying Under Cover
Courtesy of KIA MOTORS AMERICA, INC.
Drain transaxle oil.
Drain power steering oil through the return tube. (see HYDRAULIC POWER STEERING SYSTEM )
Disconnect the power steering pressure tube (A) from the power steering oil pump.

Fig 19: Identifying Power Steering Pressure Tube
Courtesy of KIA MOTORS AMERICA, INC.
Disconnect the lower arm, the tie rod end ball joint, the stabilizer bar link from the front knuckle. (see FRONT LOWER ARM )
Remove the roll stopper mounting bolts (A, B).

Fig 20: Identifying Roll Stopper Mounting Bolts (1 Of 2)
Courtesy of KIA MOTORS AMERICA, INC.

Fig 21: Identifying Roll Stopper Mounting Bolts (2 Of 2)
Courtesy of KIA MOTORS AMERICA, INC.
Remove the mounting bolts from the sub frame by supporting the sub frame with a jack. (see FRONT SUSPENSION SYSTEM )
Remove drive shaft from transaxle. (See REPAIR PROCEDURES ).
Install a jack for supporting the transaxle assembly.
Remove the transaxle under mounting bolts (A) and the drive plate bolts (B).

Fig 22: Identifying Transaxle Under Mounting Bolts
Courtesy of KIA MOTORS AMERICA, INC.
Lifting the vehicle up and lowering the jack slowly, remove the transaxle assembly.