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Repair procedures: Disassembly

  1. Remove the solenoid support (A).
    Fig 1: Identifying Solenoid Support
    G06799402Courtesy of KIA MOTORS AMERICA, INC.
  2. Remove the solenoid valve (A).
    Fig 2: Identifying Solenoid Valve
    G06799403Courtesy of KIA MOTORS AMERICA, INC.
  3. Remove the VFS (Variable Forced Solenoid) (A).
    Fig 3: Identifying VFS (Variable Forced Solenoid)
    G06799404Courtesy of KIA MOTORS AMERICA, INC.
  4. Remove the manual valve (A).
    Fig 4: Identifying Manual Valve
    G06799405Courtesy of KIA MOTORS AMERICA, INC.
  5. Loosening the bolts and remove the cover (A) and the cover separating plate (B).
    Fig 5: Identifying Cover Separating Plate And Bolts
    G06799406Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove the outside valve body (A) and the outside separating plate (B).
    Fig 6: Identifying Outside Valve Body And Outside Separating Plate
    G06799407Courtesy of KIA MOTORS AMERICA, INC.
  7. Take out the steel balls (B) and UD/OD clutch coil springs (A) (2EA) from the inside valve body (C).
    Fig 7: Identifying UD/OD Clutch Coil Springs, Inside Valve Body And Steel Balls
    G06799408Courtesy of KIA MOTORS AMERICA, INC.
  8. Loosening the bolts (A), remove the inside separating plate (B).
    Fig 8: Identifying Inside Separating Plate And Bolts
    G06799409Courtesy of KIA MOTORS AMERICA, INC.
  9. Remove the damping valve (A) and coil spring (B) from the inside valve body (C).
    Fig 9: Identifying Damping Valve, Coil Spring And Inside Valve Body
    G06799410Courtesy of KIA MOTORS AMERICA, INC.
  10. Remove the underdrive/overdrive steel ball, coil spring, reverse clutch steel ball and coil spring.
  11. After taking out the roller (A), remove the damper clutch control sleeve (B), valve (C) and coil spring (D).
    Fig 10: Identifying Damper Clutch Control Sleeve, Valve, Coil Spring And Roller
    G06799411Courtesy of KIA MOTORS AMERICA, INC.
  12. After pulling out the stopper plate (A), remove the adjusting screw (B), regulator valve sleeve (C), coil spring (D) and regulator valve (E) in this order.
    Fig 11: Identifying Stopper Plate, Regulator Valve Sleeve, Coil Spring, Regulator Valve And Adjusting Screw
    G06799412Courtesy of KIA MOTORS AMERICA, INC.
  13. After drawing out the stopper plate (A), remove the fail safe sleeve A (B), fail safe valve A2 (C), coil spring (D) and fail safe valve A1 (E) in this order.
    Fig 12: Identifying Stopper Plate, Coil Spring And Fail Safe Valve
    G06799413Courtesy of KIA MOTORS AMERICA, INC.
  14. After picking out the stopper plate (A), remove the adjusting screw (B), coil spring (C) and reducing valve (D) in this order.
    Fig 13: Identifying Stopper Plate, Coil Spring, Reducing Valve And Adjusting Screw
    G06799414Courtesy of KIA MOTORS AMERICA, INC.
  15. After picking out the stopper plate (A), remove the stopper plug (B), torque converter control valve (C) and spring (D) in this order.
    Fig 14: Identifying Stopper Plate, Stopper Plug, Torque Converter Control Valve And Spring
    G06799415Courtesy of KIA MOTORS AMERICA, INC.
  16. After taking the stopper plate (A), separate the fail safe sleeve B (B) and the fail safe valve B (C) in order.
    Fig 15: Identifying Stopper Plate And Fail Safe Sleeve
    G06799416Courtesy of KIA MOTORS AMERICA, INC.
  17. After taking the roller (A), separate the over drive pressure control sleeve (B), pressure control valve (C) and coil spring (D).
    Fig 16: Identifying Roller, Over Drive Pressure Control Sleeve, Pressure Control Valve And Coil Spring
    G06799417Courtesy of KIA MOTORS AMERICA, INC.
  18. After taking the roller (A), separate the LR/direct pressure control sleeve (B), pressure control valve (C) and coil spring (D).
    Fig 17: Identifying Roller, LR/Direct Pressure Control Sleeve, Pressure Control Valve And Coil Spring
    G06799418Courtesy of KIA MOTORS AMERICA, INC.
  19. After taking the roller (A), separate the reduction pressure control sleeve (B), pressure control valve (C) and coil spring (D).
    Fig 18: Identifying Roller, Reduction Pressure Control Sleeve, Pressure Control Valve And Coil Spring
    G06799419Courtesy of KIA MOTORS AMERICA, INC.
  20. After taking the roller (A), separate the underdrive pressure control sleeve (B), pressure control valve (C) and coil spring (D).
    Fig 19: Identifying Roller, Underdrive Pressure Control Sleeve, Pressure Control Valve And Coil Spring
    G06799420Courtesy of KIA MOTORS AMERICA, INC.
  21. After taking the roller (A), separate the 2nd pressure control sleeve (B), pressure control valve (C) and coil spring (D).
    Fig 20: Identifying Roller, 2nd Pressure Control Sleeve, Pressure Control Valve And Coil Spring
    G06799421Courtesy of KIA MOTORS AMERICA, INC.
  22. After taking out the stopper plate (A), separate the fail safe sleeve C (B) and fail safe valve C (C) in order.
    Fig 21: Identifying Stopper Plate And Fail Safe Valve
    G06799422Courtesy of KIA MOTORS AMERICA, INC.
  23. After taking the stopper plate (A), separate the stopper plug (B) and switch valve (C) in order.
    Fig 22: Identifying Stopper Plate, Stopper Plug And Switch Valve
    G06799423Courtesy of KIA MOTORS AMERICA, INC.
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