Repair procedures: Disassembly

Disconnect the M-terminal (A) on the magnet switch assembly (B).

Fig 1: Identifying Magnet Switch Assembly And M-Terminal
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After loosening the 2 screws (A), detach the magnet switch assembly (B).

Fig 2: Identifying Magnet Switch Assembly And Screws
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Loosen the brush holder mounting screw (A) and through bolts (B).

Fig 3: Identifying Brush Holder Mounting Screw And Through Bolts
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Remove the rear bracket (A) and brush holder assembly (B).

Fig 4: Identifying Rear Bracket And Brush Holder Assembly
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Remove the yoke (A) and armature (B).

Fig 5: Identifying Yoke And Armature
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Remove the, lever plate (A) and packing (B).

Fig 6: Identifying Lever Plate And Packing
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Remove the overrunning clutch (A) and lever (B).

Fig 7: Identifying Overrunning Clutch And Lever
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Press the stop ring (A) using a socket (B).

Fig 8: Pressing Stop Ring Using Socket
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After removing the stopper (A) using stopper pliers (B).

Fig 9: Removing Stopper Using Stopper Pliers
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Remove the stopper (A), stop ring (B), overrunning clutch (C) and armature (D).

Fig 10: Identifying Stopper, Stop Ring, Overrunning Clutch And Armature
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Reassembly is the reverse of disassembly.
NOTE: Using a suitable pulling tool (A), pull the overrunning clutch stop ring (B) over the stopper (C).

Fig 11: Pulling Overrunning Clutch Stop Ring Over Stopper Using Suitable Pulling Tool
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