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Repair procedures: Disassembly

WARNING: This page is about a different car, the 2011 Hyundai Tucson. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the front left tire (A).
    Fig 1: Identifying Front Left Tire
    G06873884Courtesy of HYUNDAI MOTOR CO.
  2. Remove the engine side cover (A).
    Fig 2: Identifying Engine Side Cover With Mounting Bolts
    G06873885Courtesy of HYUNDAI MOTOR CO.
  3. Remove the center bolt (A) while holding the disc & hub assembly with SST (09977-29000).

    Tightening torque: 

    10~15N.m (1.02~1.53kgf.m, 7.37~11lb-ft)

    Fig 3: Removing Center Bolt While Holding Disc & Hub Assembly Using SST (09977-29000)
    G06873886Courtesy of HYUNDAI MOTOR CO.
  4. Remove the disc & hub assembly (A) and shim (gap washer), taking care not to lose the shims.
    Fig 4: Identifying Hub Assembly
    G06873887Courtesy of HYUNDAI MOTOR CO.
  5. Disconnect the retainer ring (A) and then remove the pulley (B).
    NOTE:
    • Be careful not to damage the pulley (B) and compressor during removal/installation.
    • Once retainer ring (A) is removed, replace it with a new one.
      Fig 5: Identifying Retainer Ring
      G06873888Courtesy of HYUNDAI MOTOR CO.
    Fig 6: Identifying Pulley
    G06873889Courtesy of HYUNDAI MOTOR CO.
  6. Remove the retainer ring (B) and then remove the field coil (C). Be careful not to damage the coil and compressor.
    Fig 7: Identifying Retainer Ring And Field Coil
    G06873890Courtesy of HYUNDAI MOTOR CO.
  7. Reassemble the compressor clutch in the reverse order of disassembly, and note these items:
    1. Clean the pulley and compressor sliding surfaces with non-petroleum solvent.
    2. Install new retainer rings, and make sure they are fully seated in the groove.
    3. Make sure that the pulley turns smoothly after its reassembled.