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Repair procedures: Replacement

WARNING: This page is about a different car, the 2011 Hyundai Tucson. However, it is still accessible from the selected car via links, so may be relevant.
  1. Recover the refrigerant with a recovery/ recycling/ charging station.
  2. Disconnect the negative (-) battery terminal.
  3. Remove the front bumper. (Refer to FRONT BUMPER .)
  4. Remove the discharge line and liquid line (A) from the condenser and then disconnect the condenser side cover (B).
    Fig 1: Identifying Condenser Discharge, Liquid Line And Side Cover
    G06873892Courtesy of HYUNDAI MOTOR CO.
  5. Remove the condenser (A) from radiator.
    Fig 2: Identifying Condenser
    G06873893Courtesy of HYUNDAI MOTOR CO.
  6. Install in the reverse order of removal, and note these items:
    1. If you're installing a new condenser, add refrigerant oil ND-OIL8.
    2. Replace the O-rings with new ones at each fitting, and apply a thin coat of refrigerant oil before installing them. Be sure to use the right O-rings for R-134a to avoid leakage.
    3. Be careful not to damage the radiator and condenser fins when installing the condenser.
    4. Be sure to install the lower mount cushions of condenser securely into the holes.
    5. Charge the system, and test its performance.
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