FixVault

Repair Procedures: Replacement

  1. Loosen the wheel nuts slightly.

    Raise the vehicle, and make sure it is securely supported.

  2. Remove wheel nuts, front wheel and tire from front hub.

    Tightening torque: 

    88.2 ~ 107.8 N.m (9.0 ~ 11.0 kgf.m, 65.0 ~ 79.5 lb-ft)

    Fig 1: Wheel Nuts, Front Wheel & Tire
    G07385898Courtesy of KIA MOTORS AMERICA, INC.
    CAUTION: Be careful not to damage to the wheel nuts when removing the front wheel and tire.
  3. Remove the brake caliper mounting bolts, and then hold the brake caliper assembly (A) with wire.

    Tightening torque: 

    78.4 ~ 98.0 N.m (8.0 ~ 10.0 kgf.m, 57.8 ~ 72.3 lb-ft)

    Fig 2: Brake Caliper Assembly & Mounting Bolts
    G07385899Courtesy of KIA MOTORS AMERICA, INC.
  4. Remove driveshaft nut (A) from the front hub when applying the brake.

    Tightening torque: 

    215.7 ~ 254.9 N.m (22.0 ~ 26.0 kgf.m, 159.1 ~ 188.0 lb-ft)

    Fig 3: Driveshaft Nut
    G07385900Courtesy of KIA MOTORS AMERICA, INC.
    CAUTION: After installation lock nut, stake the lock nut using a chisel and hammer as shown in the illustration below.
    Fig 4: Staking Lock Nut
    G07385901Courtesy of KIA MOTORS AMERICA, INC.
  5. Remove the tie rod end ball joint (A) from the knuckle.
    1. Remove the split pin (C).
    2. Remove the castle nut (B).

      Tightening torque: 

      34.3 ~ 44.0 N.m (3.5 ~ 4.5 kgf.m, 25.3 ~ 32.5 lb-ft)

      Fig 5: Tie Rod End Ball Joint, Split Pin & Castle Nut
      G07385902Courtesy of KIA MOTORS AMERICA, INC.
      Fig 6: Identifying SST 09568-34000 Tie Rod And Ball Joint Remover
      G00535572Courtesy of KIA MOTORS AMERICA, INC.
      CAUTION: When using SST, be sure not to damage the dust cover of lower arm ball joint.

      Keep SST tied to the car because there is a risk of injury by dropping the SST during removing the lower arm ball joint.

      The peripheral parts may be damaged when removing the lower arm ball joint with a general tool such as lever, so be sure to use SST.

  6. Loosen the mount bolt and then remove the wheel speed sensor (A) from knuckle.

    Tightening torque: 

    6.8 ~ 10.7 N.m (0.7 ~ 1.1 kgf.m, 5.0 ~ 7.9 lb-ft)

    Fig 7: Wheel Speed Sensor & Mount Bolt
    G07385903Courtesy of KIA MOTORS AMERICA, INC.
  7. Loosen the bolt & nut and then remove the knuckle from the strut assembly (A).

    Tightening torque: 

    156.9 ~ 176.5 N.m (16.0 ~ 18.0kgf.m, 115.7 ~ 130.2 lb-ft)

    Fig 8: Strut Assembly, Bolts & Nuts
    G07385904Courtesy of KIA MOTORS AMERICA, INC.
  8. Disconnect the driveshaft (A) from the front hub assembly.
    Fig 9: Driveshaft
    G07385905Courtesy of KIA MOTORS AMERICA, INC.
  9. Loosen the bolt & nut and then remove the lower arm (A).

    Tightening torque: 

    98.0 ~ 117.6 N.m (10.0 ~ 12.0 kgf.m, 72.3 ~ 86.7 lb-ft)

    Fig 10: Lower Arm, Bolt & Nut
    G07385906Courtesy of KIA MOTORS AMERICA, INC.
  10. Install in the reverse order of removal.