FixVault

Cowl Cross Bar Replacement

NOTE:
  • When prying with a flat-tip screwdriver, wrap it with protective tape, and apply protective tape around the related parts, to prevent damage.
  • Put on gloves to protect your hands.
  1. Remove the following items:
    1. Front seat

      (Refer to the "FRONT SEAT ")

    2. Floor console assembly

      (Refer to the "CONSOLE ")

    3. Cowl top cover

      (Refer to the "COWL TOP COVER ")

    4. Main crash pad
  2. Disconnect the blower unit connectors.

    (Refer to the BLOWER MOTOR HA group - "Air conditioning system, Heater, Blower")

  3. Disconnect the driver's connectors.
    Fig 1: Identifying Driver's Connectors
    G08328795Courtesy of KIA MOTORS AMERICA, INC.
  4. Disconnect the passenger's connectors.
    Fig 2: Identifying Passenger's Connectors
    G08328796Courtesy of KIA MOTORS AMERICA, INC.
  5. Disconnect the connectors.
    Fig 3: Identifying Connectors
    G08328797Courtesy of KIA MOTORS AMERICA, INC.
  6. Disconnect the air bag connector (A).
    Fig 4: Identifying Air Bag Connector
    G08328798Courtesy of KIA MOTORS AMERICA, INC.
  7. After loosening the mounting bolts, remove the cowl cross bar (A).
    Fig 5: Identifying Cowl Cross Bar And Mounting Bolts
    G08328799Courtesy of KIA MOTORS AMERICA, INC.
  8. Installation is the reverse of removal.
    NOTE:
    • Make sure the connector is plugged in properly.