Repair Procedures: Removal

WARNING: This page is about a different variant/trim than selected.

Remove the cylinder head cover.
(Refer to "CYLINDER HEAD COVER ")
Set No. 1 cylinder to TDC (Top dead center) on compression stroke.
1. Turn the crankshaft pulley and align its groove with the timing mark of the timing chain cover.
  
  Fig 1: Identifying Crankshaft Timing Marks
  Courtesy of KIA MOTORS AMERICA, INC.
2. Check that the TDC marks of the intake and exhaust CVVT sprockets are in straight line on the cylinder head surface as shown in the illustration. If not, turn the crankshaft by one revolution (360°) more.
  
  Fig 2: Aligning TDC Marks Of Intake & Exhaust CVVT Sprockets
  Courtesy of KIA MOTORS AMERICA, INC.
  
  NOTE: Do not turn the crankshaft pulley counterclockwise.
Remove the timing chain cover.
(Refer "TIMING CHAIN COVER ")
Remove the timing chain tensioner (A).

Fig 3: Identifying Timing Chain Tensioner
Courtesy of KIA MOTORS AMERICA, INC.
NOTE:
- Reusing the removed tensioner is not recommended.
- If you need to reuse the tensioner, push the plunger (A) as close to the tensioner as possible and then insert a stopper pin into the hole as shown below to keep the plunger in the retracted position.
Fig 4: Identifying Tensioner Plunger
Courtesy of KIA MOTORS AMERICA, INC.

Fig 5: Pressing Plunger
Courtesy of KIA MOTORS AMERICA, INC.

Fig 6: Proper Condition For Inserting Stopper Pin Into Hole
Courtesy of KIA MOTORS AMERICA, INC.

Fig 7: Improper Condition For Inserting Stopper Pin Into Hole
Courtesy of KIA MOTORS AMERICA, INC.
Remove the timing chain tensioner arm (A).

Fig 8: Identifying Timing Chain Tensioner Arm
Courtesy of KIA MOTORS AMERICA, INC.
Remove the timing chain (A).

Fig 9: Identifying Timing Chain
Courtesy of KIA MOTORS AMERICA, INC.
Remove the timing chain guide (A).

Fig 10: Identifying Timing Chain Guide
Courtesy of KIA MOTORS AMERICA, INC.