FixVault

Repair Procedures: Removal

  1. Turn the crankshaft pulley clockwise, and align its groove with the timing mark of the timing chain cover.
    Fig 1: Identifying Timing Mark Of Timing Chain Cover
    G09746525Courtesy of KIA MOTORS AMERICA, INC.
  2. Remove the timing chain cover.

    (Refer to "TIMING CHAIN COVER ")

  3. Align the timing marks of the CVVT sprockets with the upper surface of the cylinder head to make No. 1 cylinder be positioned at TDC.
    CAUTION: Check the dowel pin of the crankshaft for facing upside of the engine at this moment.
    Fig 2: Identifying Crankshaft Dowel Pin Marks (Upper)
    G09746526Courtesy of KIA MOTORS AMERICA, INC.
    Fig 3: Identifying Crankshaft Dowel Pin Marks (Lower)
    G09746527Courtesy of KIA MOTORS AMERICA, INC.
  4. Remove the timing chain auto tensioner (A).
    Fig 4: Identifying Timing Chain Auto Tensioner
    G09746528Courtesy of KIA MOTORS AMERICA, INC.
    CAUTION: Before removing the tensioner, fix the piston of the tensioner with a pin through the hole (B) at compressed position.
  5. Remove the timing chain tensioner arm (A) and guide (B).
    Fig 5: Identifying Timing Chain Tensioner Arm & Guide
    G09746529Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove the timing chain (A).
    Fig 6: Identifying Timing Chain
    G09746530Courtesy of KIA MOTORS AMERICA, INC.