FixVault

Repair Procedures: Removal

  1. Release the residual pressure in fuel line (Refer to "RELEASE RESIDUAL PRESSURE IN FUEL LINE ").
  2. Remove the rear seat cushion (Refer to "REAR SEAT ").
  3. Remove the fuel pump service cover (A).
    Fig 1: Fuel Pump Service Cover
    G09745685Courtesy of KIA MOTORS AMERICA, INC.
  4. Disconnect the fuel pump connector (A) and the fuel tank pressure sensor connector (B).
  5. Disconnect the fuel feed tube quick connector (C).
    Fig 2: Fuel Pump And Fuel Tank Pressure Sensor Connector
    G09745686Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove the rear - LH wheel & tire.
  7. Lift the vehicle and support the fuel tank with a jack.
  8. Disconnect the fuel filler hose (A).
    Fig 3: Fuel Filler Hose
    G09745687Courtesy of KIA MOTORS AMERICA, INC.
  9. Disconnect the vapor tube quick-connector (A).
    Fig 4: Vapor Tube Quick-Connector
    G09745688Courtesy of KIA MOTORS AMERICA, INC.
  10. Remove the under cover (A) after loosening the mounting nuts.
    Fig 5: Under Cover
    G09745689Courtesy of KIA MOTORS AMERICA, INC.
  11. Remove the fuel tank from the vehicle after removing the fuel tank band.
  12. Remove the fuel tank from the vehicle after removing the fuel tank band (A).
    Fig 6: Fuel Tank Band
    G09745690Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: When removing the fuel tank, the fuel tank must be tilted because of interfering with coupling.