Repair Procedures: Disassembly

Disconnect the M-terminal (A) on the starter solenoid assembly.

Fig 1: Disconnecting M-Terminal On Starter Solenoid Assembly
Courtesy of KIA MOTORS AMERICA, INC.
After loosening the screws (A), detach the starter solenoid assembly (B).

Fig 2: Detaching Starter Solenoid Assembly
Courtesy of KIA MOTORS AMERICA, INC.
Loosen the through bolts (A).

Fig 3: Through Bolts
Courtesy of KIA MOTORS AMERICA, INC.
Remove the brush holder assembly (A), rear bracket assembly (B) after loosening the mounting screws.
Remove the armature assembly (C) and york assembly (D).

Fig 4: Removing Armature Assembly And York Assembly
Courtesy of KIA MOTORS AMERICA, INC.
Remove the shield (A).

Fig 5: Shield
Courtesy of KIA MOTORS AMERICA, INC.
Remove the lever packing (A) and the planet gear (B).

Fig 6: Removing Lever Packing And Planet Gear
Courtesy of KIA MOTORS AMERICA, INC.
Remove the clutch set assembly (A) and lever (B).

Fig 7: Removing Clutch Set Assembly And Lever
Courtesy of KIA MOTORS AMERICA, INC.

NOTE: Beware of the direction of the lever (A).

Fig 8: Lever
Courtesy of KIA MOTORS AMERICA, INC.
Press the stopper (A) using a socket (B).

Fig 9: Pressing Stopper Using Socket
Courtesy of KIA MOTORS AMERICA, INC.
Remove the stop ring (A) using the stop ring pliers (B).

Fig 10: Removing Stop Ring
Courtesy of KIA MOTORS AMERICA, INC.
Remove the stopper (A), overrunning clutch (B), internal gear (C) and planet shaft (D).

Fig 11: Removing Stopper, Overrunning Clutch, Internal Gear And Planet Shaft
Courtesy of KIA MOTORS AMERICA, INC.

NOTE: Using a suitable pulling tool (A), pull the overrunning clutch stop ring (B) over the stopper (C).

Fig 12: Pulling Overrunning Clutch Stop Ring
Courtesy of KIA MOTORS AMERICA, INC.