FixVault

Repair Procedures: Installation

WARNING: This page is about a different variant/trim than selected.
  1. Dowel pin of crankshaft should be positioned at 3° in relation to vertical center line.
    Fig 1: Crankshaft Dowel Pin Position
    G09772829Courtesy of KIA MOTORS AMERICA, INC.
  2. Align the TDC marks (A) of the CVVT sprockets with the upper surface of the cylinder head to make No. 1 cylinder be positioned at TDC.
    Fig 2: TDC Marks Of CVVT Sprockets
    G09772830Courtesy of KIA MOTORS AMERICA, INC.
  3. Install the new O-rings (A).
    Fig 3: O-Rings
    G09772831Courtesy of KIA MOTORS AMERICA, INC.
  4. Install the timing chain guide (A) and the timing chain (B).

    Tightening torque: 

    9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)

    Fig 4: Installing Timing Chain & Guide
    G09772832Courtesy of KIA MOTORS AMERICA, INC.
    NOTE:
    • When installing a timing chain, align the timing marks on the sprockets with paint marks of the chain.
    • Order: Crankshaft sprocket → Timing chain guide → Intake CVVT sprocket → Exhaust CVVT sprocket.
  5. Install the chain tensioner arm (A).

    Tightening torque: 

    9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)

    Fig 5: Installing Chain Tensioner Arm
    G09772833Courtesy of KIA MOTORS AMERICA, INC.
  6. Install the hydraulic tensioner (A) and remove the pin (B).

    Tightening torque: 

    9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)

    Fig 6: Removing Pin After Installing Hydraulic Tensioner
    G09772834Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: Recheck the top dead center (TDC) marks on the crankshaft and camshaft.
  7. Install the timing chain cover.