FixVault

Repair Procedures: Removal

WARNING: This page is about a different variant/trim than selected.
  1. Turn the crankshaft pulley clockwise, and align its groove with the timing mark of the timing chain cover.
    Fig 1: Turning Crankshaft Pulley
    G09772823Courtesy of KIA MOTORS AMERICA, INC.
  2. Remove the timing chain cover.

    (Refer to "TIMING CHAIN COVER ")

  3. Align the timing marks of the CVVT sprockets with the upper surface of the cylinder head to make No. 1 cylinder be positioned at TDC.
    CAUTION: Check the dowel pin of the crankshaft for facing upside of the engine at this moment.
    Fig 2: Timing Marks Of CVVT Sprockets
    G09772824Courtesy of KIA MOTORS AMERICA, INC.
    Fig 3: Crankshaft Timing Mark
    G09772825Courtesy of KIA MOTORS AMERICA, INC.
  4. Remove the timing chain tensioner (A).
    Fig 4: Inserting Pin Into Timing Chain Tensioner Before Removing
    G09772826Courtesy of KIA MOTORS AMERICA, INC.
    CAUTION: Before removing the tensioner, fix the piston of the tensioner with a pin through the hole (B) at compressed position.
  5. Remove the timing chain tensioner arm (A) and guide (B).
    Fig 5: Removing Timing Chain Tensioner Arm & Guide
    G09772827Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove the timing chain (A).
    Fig 6: Removing Timing Chain
    G09772828Courtesy of KIA MOTORS AMERICA, INC.