Repair Procedures: Replacement

CAUTION:

Special grease must be applied to the driveshaft joint. Do not substitute with another type of grease.
The boot band should be replaced with a new one.

Remove the Front Driveshaft.
(Refer to Driveshaft Assembly - "FRONT DRIVESHAFT ")
Remove the circlip (B) from the driveshaft spline (A).

Fig 1: Locate Circlip And Driveshaft Spline
Courtesy of KIA MOTORS AMERICA, INC.
Remove both boot bands from the TJ case.

Fig 2: Remove Both Boot Bands From TJ Case (1 Of 2)
Courtesy of KIA MOTORS AMERICA, INC.

Fig 3: Remove Both Boot Bands From TJ Case (2 Of 2)
Courtesy of KIA MOTORS AMERICA, INC.
Remove the TJ case (A).

Fig 4: Locate TJ Case
Courtesy of KIA MOTORS AMERICA, INC.
CAUTION:
- Make alignment marks on spider roller assembly (A), joint case (B), and shaft spline (C) to aid reassembly.
Fig 5: Locate Spider Roller Assembly, Joint Case And Shaft Spline
Courtesy of KIA MOTORS AMERICA, INC.
Remove the snap ring (A) from the shaft.

Fig 6: Locate Snap Ring Of Shaft
Courtesy of KIA MOTORS AMERICA, INC.
Remove the spider assembly (B) from the driveshaft (A) using the special tool (09495-33000).

Fig 7: Remove Spider Assembly From Driveshaft Using Special Tool (09495-33000)
Courtesy of KIA MOTORS AMERICA, INC.
Clean the spider assembly.
Remove the TJ boot (A).

CAUTION:

For reusing the boot (A), wrap tape (B) around the driveshaft splines (C) to protect the boot (A).

Fig 8: Wrap Tape Around Driveshaft Splines To Protect Boot

Courtesy of KIA MOTORS AMERICA, INC.