FixVault

Repair Procedures: Removal

  1. Release the residual pressure in fuel line (Refer to the Fuel Delivery System - Repair Procedures - "RELEASE RESIDUAL PRESSURE IN FUEL LINE ").
  2. Remove the rear seat cushion (Refer to [REAR SEAT CUSHION ASSEMBLY]
  3. Remove the fuel pump service cover (A).
    Fig 1: Locate Fuel Pump Service Cover
    G11793965Courtesy of KIA MOTORS AMERICA, INC.
  4. Disconnect the fuel pump connector (A) and the fuel tank pressure sensor connector (B).
  5. Disconnect the fuel feed tube quick connector (C).
    Fig 2: Locate Fuel Feed Tube Quick Connector
    G11793966Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove the rear - LH wheel & tire.
  7. Lift the vehicle and support the fuel tank with a jack.
  8. Disconnect the fuel filler hose (A).
    Fig 3: Disconnect Fuel Filler Hose
    G11793967Courtesy of KIA MOTORS AMERICA, INC.
  9. Disconnect the vapor tube quick-connector (A).
    Fig 4: Locate Vapor Tube Quick-Connector
    G11793968Courtesy of KIA MOTORS AMERICA, INC.
  10. Remove the under cover (A) after loosening the mounting nuts.
    Fig 5: Locate Under Cover
    G11793969Courtesy of KIA MOTORS AMERICA, INC.
  11. Remove the fuel tank from the vehicle after removing the fuel tank band.
  12. Remove the fuel tank from the vehicle after removing the fuel tank band (A).
    Fig 6: Remove Fuel Tank Band
    G11793970Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: When removing the fuel tank, the fuel tank must be tilted because of interfering with coupling.