FixVault

Repair Procedures: Disassembly

WARNING: This page is about a different variant/trim than selected.
  1. Disconnect the M-terminal (A) on the magnet switch assembly.
    Fig 1: Locate M-Terminal On Magnet Switch Assembly
    G11796808Courtesy of KIA MOTORS AMERICA, INC.
  2. After loosening the screws (A), detach the magnet switch assembly (B).
    Fig 2: Detach Magnet Switch Assembly Screws
    G11796809Courtesy of KIA MOTORS AMERICA, INC.
  3. Loosen the through bolts (A).
    Fig 3: Remove Through Bolts
    G11796810Courtesy of KIA MOTORS AMERICA, INC.
  4. Remove the brush holder assembly (A), armature assembly (B) and yoke assembly (C).
    Fig 4: Remove Brush Holder Assembly, Armature Assembly And Yoke Assembly
    G11796811Courtesy of KIA MOTORS AMERICA, INC.
  5. Remove the gasket sheet (A) and lever stop (B).
    Fig 5: Locate Gasket Sheet And Lever Stop
    G11796812Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove the reducer assembly (A) and lever (B).
    Fig 6: Locate Reducer Assembly And Lever
    G11796813Courtesy of KIA MOTORS AMERICA, INC.
  7. Press the stopper (A) using a socket (B).
    Fig 7: Press Stopper Using Socket
    G11796814Courtesy of KIA MOTORS AMERICA, INC.
  8. After removing the stop ring (A) using stop ring pliers (B).
    Fig 8: Remove Stop Ring Using Stop Ring Pliers
    G11796815Courtesy of KIA MOTORS AMERICA, INC.
  9. Disconnect the stopper (A), overrunning clutch (B) and internal gear (C).
    Fig 9: Disconnect Stopper, Overrunning Clutch And Internal Gear
    G11796816Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: Using a suitable pulling tool (A), pull the overrunning clutch stopper (C) over the stop ring (B).
    Fig 10: Pull Overrunning Clutch Stopper
    G11796817Courtesy of KIA MOTORS AMERICA, INC.
  10. Reassembly is the reverse of disassembly.