FixVault

Repair Procedures: Removal

WARNING: This page is about a different variant/trim than selected.
  1. Turn the crankshaft pulley clockwise, and align its groove with the timing mark of the timing chain cover.
    Fig 1: Turning Crankshaft Pulley Clockwise
    G11794347Courtesy of KIA MOTORS AMERICA, INC.
  2. Remove the timing chain cover.

    (Refer to Timing System - "TIMING CHAIN COVER ")

  3. Align the timing marks of the CVVT sprockets with the upper surface of the cylinder head to make No. 1 cylinder be positioned at TDC.
    CAUTION: Check the dowel pin of the crankshaft for facing upside of the engine at this moment.
    Fig 2: Align Timing Marks Of CVVT Sprockets With Cylinder Head Upper Surface (1 Of 2)
    G11794348Courtesy of KIA MOTORS AMERICA, INC.
    Fig 3: Align Timing Marks Of CVVT Sprockets With Cylinder Head Upper Surface (2 Of 2)
    G11794349Courtesy of KIA MOTORS AMERICA, INC.
  4. Remove the timing chain auto tensioner (A).
    Fig 4: Remove Timing Chain Auto Tensioner
    G11794350Courtesy of KIA MOTORS AMERICA, INC.
    CAUTION: Before removing the tensioner, fix the piston of the tensioner with a pin through the hole (B) at compressed position.
  5. Remove the timing chain tensioner arm (A) and guide (B).
    Fig 5: Remove Timing Chain Tensioner Arm And Guide
    G11794351Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove the timing chain (A).
Fig 6: Remove Timing Chain
G11794352Courtesy of KIA MOTORS AMERICA, INC.