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Home › Kia › 2016 › Forte5 SX, Standard Trans › Repair and Diagnosis › Transmission › Manual Trans › Manual Transaxle System - 1.6L › Manual Transaxle › Repair Procedures › Removal

Repair Procedures: Removal

  1. Remove the following items.
    1. Air cleaner assembly

      (Refer to Engine Mechanical System - "AIR CLEANER ")

    2. Battery and battery tray

      (Refer to Engine Electrical System - "BATTERY ")

  2. Disconnect the vehicle speed sensor connector (A) and back up lamp switch connector (B).
    Fig 1: Locate Vehicle Speed Sensor And Back Up Lamp Switch Connectors
    G11795073Courtesy of KIA MOTORS AMERICA, INC.
  3. Remove the wiring bracket (A).
    Fig 2: Locate Wiring Bracket
    G11795074Courtesy of KIA MOTORS AMERICA, INC.
  4. Remove the ground (A).
    Fig 3: Locate Battery Ground Cable
    G11795075Courtesy of KIA MOTORS AMERICA, INC.
  5. Remove the control cable.
    1. Remove the pin (A) and washer (B).
    2. Remove the bracket mounting bolts (C).
      Fig 4: Locate Control Cable Bracket Mounting Bolts
      G11795076Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove the pin (A) and then Remove the concentric slave cylinder tube (B).
    Fig 5: Locate Concentric Slave Cylinder Tube Pin
    G11795077Courtesy of KIA MOTORS AMERICA, INC.
  7. Remove the cowl top cover.

    (Refer to COWL TOP COVER -- FORTE/FORTE KOUP

  8. Using the engine support fixture (Support SST No.: 09200-2S100/2S200, Adapter SST No.: 09200-4X000, Beam SST No.: 09200-3N000 or 38001), hold the engine and transaxle assembly safely.
    Fig 6: Hold Engine And Transaxle Assembly Safely Using Engine Support Fixture
    G11795078Courtesy of KIA MOTORS AMERICA, INC.
  9. Remove the transaxle upper mounting bolt (B-2ea) and the start motor mounting bolt (A-2ea).

    Tightening torque: 

    1. 49.0 ~ 63.7 N.m (5.0 ~ 6.5 kgf.m, 36.2 ~ 47.0 lb-ft)
    2. 42.2 ~ 53.9 N.m (4.3 ~ 5.5 kgf.m, 31.1 ~ 39.8 lb-ft)
    Fig 7: Remove Transaxle Upper Mounting Bolt
    G11795079Courtesy of KIA MOTORS AMERICA, INC.
  10. Remove the cover (A).
    Fig 8: Locate Transaxle Mounting Bolts Cover
    G11795080Courtesy of KIA MOTORS AMERICA, INC.
  11. Remove the transaxle mounting bracket bolts (A) and then loosen the transaxle support bracket bolts (B).

    Tightening torque: 

    1. 88.3 ~ 107.9 N.m (9.0 ~ 11.0 kgf.m, 65.1 ~ 79.6 lb-ft)
    2. 58.9 ~ 78.5 N.m (6.0 ~ 8.0 kgf.m, 43.4 ~ 57.8 lb-ft)
    Fig 9: Locate Transaxle Support Bracket Bolts
    G11795081Courtesy of KIA MOTORS AMERICA, INC.
  12. Remove the under cover.
  13. Remove the Intercooler pipe mounting bolts (A) and clamp (B).
    Fig 10: Locate Intercooler Pipe Mounting Bolts And Clamp
    G11795082Courtesy of KIA MOTORS AMERICA, INC.
  14. Remove the vacuum pump.

    (Refer to Brake System - "BRAKE BOOSTER ")

  15. Remove the drive shaft assembly.

    (Refer to Driveshaft and axle - "FRONT DRIVESHAFT ")

  16. Remove the drive shaft cover (A).
    Fig 11: Drive Shaft Cover
    G11795083Courtesy of KIA MOTORS AMERICA, INC.
  17. Remove the roll rod bracket (C) after removing bolt (A, B).

    Tightening torque: 

    1. 49.0 ~ 63.7 N.m (5.0 ~ 6.5 kgf.m, 36.2 ~ 47.0 lb-ft)
    2. 107.9 ~ 127.5 N.m (11.0 ~ 13.0 kgf.m, 79.6 ~ 94.1 lb-ft)
    Fig 12: Remove Roll Rod Bracket
    G11795084Courtesy of KIA MOTORS AMERICA, INC.
  18. Remove the mounting bolts (A-3ea, B-2ea) of lower part of the transaxle, and remove the transaxle assembly by supporting it with a jack.

    Tightening torque: 

    1. 42.2 ~ 48.1 N.m (4.3 ~ 4.9 kgf.m, 31.1 ~ 35.4 lb-ft)
    2. 42.2 ~ 53.9 N.m (4.3 ~ 5.5 kgf.m, 31.1 ~ 39.8 lb-ft)
      NOTE:
      • Be careful not to damage other system or parts near by when removing the engine and transaxle assembly.
      Fig 13: Remove Lower Part Of Transaxle
      G11795085Courtesy of KIA MOTORS AMERICA, INC.
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