FixVault

Fuel Tank: Removal: Notes

  1. Release the residual pressure in fuel line.

    (Refer to Fuel Delivery System - "RELEASE RESIDUAL PRESSURE IN FUEL LINE ")

  2. Turn the ignition switch OFF and disconnect the negative (-) battery terminal.
  3. Remove the rear seat cushion assembly.

    (Refer to Body - "REAR SEAT ASSEMBLY ")

  4. Remove the service cover (A) of the fuel pump after loosening the screws.
    Fig 1: Removing Fuel Pump Service Cover
    G11802970Courtesy of KIA MOTORS AMERICA, INC.
  5. Disconnect the fuel feed tube quick - connector (A).
    Fig 2: Disconnecting Fuel Feed Tube Quick Connector
    G11802971Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove the Partition board trim (A).
    Fig 3: Removing Partition Board Trim
    G11802972Courtesy of KIA MOTORS AMERICA, INC.
  7. Remove the service cover of the canister (A) in trunk room.
    Fig 4: Removing Service Cover Of Canister
    G11802973Courtesy of KIA MOTORS AMERICA, INC.
  8. Disconnect the vapor tube quick-connector (A).
    Fig 5: Disconnecting Vapor Tube Quick-Connector
    G11802974Courtesy of KIA MOTORS AMERICA, INC.
  9. Remove the rear - RH wheel, tire, and the inner wheel house,
  10. Disconnect the fuel tank extension connector (A), and then remove the wiring harness from the vehicle.
    Fig 6: Disconnecting Fuel Tank Extension Connector
    G11802975Courtesy of KIA MOTORS AMERICA, INC.
  11. Lift the vehicle.
  12. Remove the center muffler.

    (Refer to Engine Mechanical System - "MUFFLER ")

  13. Remove the propeller shaft.

    (Refer to Driveshaft and Axle - "PROPELLER SHAFT ASSEMBLY ")

  14. Remove the rear under cover (A).
    Fig 7: Removing Rear Under Cover
    G11802976Courtesy of KIA MOTORS AMERICA, INC.
  15. Disconnect the fuel filler hose (A).
    Fig 8: Disconnecting Fuel Filler Hose
    G11802977Courtesy of KIA MOTORS AMERICA, INC.
  16. Support the fuel tank with jack (A).
    Fig 9: Supporting Fuel Tank Using Jack
    G11802978Courtesy of KIA MOTORS AMERICA, INC.
  17. Remove the fuel tank (B) from the vehicle after removing the mounting Nuts (A).
Fig 10: Removing Fuel Tank From Mounting Nuts
G11802979Courtesy of KIA MOTORS AMERICA, INC.