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Repair Procedures: Disassembly

WARNING: This page is about a different car, the 2016 Kia K900. However, it is still accessible from the selected car via links, so may be relevant.

[Lambda Engine] 

  1. Remove the engine room under cover (A).
    Fig 1: Removing Engine Room Under Cover
    G11804231Courtesy of KIA MOTORS AMERICA, INC.
  2. Separate the front portion of the front wheel guard from the wheel base.

    (Proceed to Body - "FRONT WHEEL GUARD ")

  3. Loosen the drive belt.

    (Proceed to Engine Mechanical System - "DRIVE BELT ")

  4. Remove the center bolt and the hub bolts while holding the pulley with a disc & hub assembly bolt remover (09977-25100).
    Fig 2: Removing Pulley Center Bolt
    G11804232Courtesy of KIA MOTORS AMERICA, INC.

    Tightening Torque: 

    15~21 N.m (1.5~2.1 kgf.m, 11.1~15.5 lb-ft)

  5. Remove the hub assembly (A) and shim (gap washer) (B). Be careful not to lose the shim.
    Fig 3: Removing Hub Assembly And Shim (Gap Washer)
    G11804233Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove the pulley (B) after removing the snap ring (A) with snap ring pliers.
    Fig 4: Removing Snap Ring
    G11804234Courtesy of KIA MOTORS AMERICA, INC.
    Fig 5: Removing Pulley And Snap Ring
    G11804235Courtesy of KIA MOTORS AMERICA, INC.
    NOTE:
    • Be careful not to damage the pulley and compressor during disassembly/reassembly.
    • Once the snap ring is removed, replace it with a new one.
  7. Reassemble in the reverse order of disassembly.
    NOTE:
    • Clean the pulley and compressor sliding surfaces with non-petroleum solvent.
    • Install a new snap ring, and make sure they are fully seated in the groove.
    • Make sure that the pulley turns smoothly after reassembly.

[Tau Engine] 

  1. Remove the compressor.

    (Proceed to Air Conditioning System - "COMPRESSOR ")

  2. Remove the center bolt and the hub bolts while holding the pulley with a disc & hub assembly bolt remover (09977-25100).

    Tightening Torque: 

    15~21 N.m (1.5~2.1 kgf.m, 11.1~15.5 lb-ft)

    Fig 6: Removing Pulley Center Bolt
    G11804236Courtesy of KIA MOTORS AMERICA, INC.
  3. Remove the hub assembly (A) and shim (gap washer) (B). Be careful not to lose the shim.
    Fig 7: Removing Hub Assembly And Shim (Gap Washer)
    G11804237Courtesy of KIA MOTORS AMERICA, INC.
  4. Remove the pulley (B) after removing the snap ring (A) with snap ring pliers.
    Fig 8: Removing Snap Ring
    G11804238Courtesy of KIA MOTORS AMERICA, INC.
    Fig 9: Removing Pulley And Snap Ring
    G11804239Courtesy of KIA MOTORS AMERICA, INC.
    NOTE:
    • Be careful not to damage the pulley and compressor during disassembly/reassembly.
    • Once the snap ring is removed, replace it with a new one.
  5. Reassemble in the reverse order of disassembly.
    NOTE:
    • Clean the pulley and compressor sliding surfaces with non-petroleum solvent.
    • Install a new snap ring, and make sure they are fully seated in the groove.
    • Make sure that the pulley turns smoothly after reassembly.
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