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Repair Procedures: Replacement

WARNING: This page is about a different car, the 2016 Kia K900. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the condenser.
  2. Remove the cap (B) on the bottom of the condenser with a L wrench (A).
    Fig 1: Removing Cap On Bottom Of Condenser With L Wrench
    G11804241Courtesy of KIA MOTORS AMERICA, INC.

    Tightening Torque: 

    2.7 ~ 3.1 N.m (0.28 ~ 0.32 kgf.m, 2.0 ~ 2.3 lb-ft)

  3. Remove the receiver-drier (A) from condenser using a long nose plier. Check for crumbled receiver-drier and clogged bottom cap filter.
    Fig 2: Removing Receiver-Drier From Condenser
    G11804242Courtesy of KIA MOTORS AMERICA, INC.
  4. Apply air conditioning compressor oil along the O-rings and threads of the new bottom cap.
  5. Insert a new receiver-drier into the receiver drier tank. The receiver-drier must be sealed in vacuum before it is exposed to air for use.
  6. Install a new bottom cap to the condenser.
    NOTE:
    • Always replace the receiver-drier and bottom cap at the same time.
    • Replace the O-rings with new ones at each fitting, and apply a thin coat of refrigerant oil before installing them. Be sure to use the right O-rings for R-134a to avoid leakage.
    • Be careful not to damage the radiator and condenser fins when installing the condenser.
    • Charge the system, and test its performance.