FixVault

Removal And Installation

  1. Remove the engine cover.
  2. Disconnect the battery negative terminal.
  3. Remove the air cleaner assembly.

    (Refer to "AIR CLEANER .")

  4. Disconnect the injector extension connector (A), the VIS (Variable intake system) connector (B) and the PCSV (Purge control solenoid valve) connector (C).
    G11949818Courtesy of
  5. Disconnect the ETC (Electronic throttle control) connector (A) and the MAPS (Manifold absolute pressure sensor) connector (B).

    (Refer to "ETC (ELECTRONIC THROTTLE CONTROL) SYSTEM .")

  6. Disconnect the knock sensor connector (A).
    G11949819Courtesy of
  7. Disconnect the PCV (Positive crankcase ventilation) hose (A) and the PCSV (Purge control solenoid valve) hose (B).
    G11949820Courtesy of
  8. Disconnect the vacuum hose (A) and the water hoses (B).
    G11949821Courtesy of
  9. Remove the intake manifold (A) with the gasket.

    Tightening torque: 

    18.6 ~ 23.5 N.m (1.9 ~ 2.4 kgf.m, 13.7 ~ 17.4 lb-ft)

    G11949822Courtesy of
    NOTE: When installing, replace with new gaskets.
    When installing the intake manifold, tighten the bolts and nuts with pre-torque first, and then tighten the bolts and nuts with specified torque in the sequence shown below.
    Fig 1: Intake Manifold Bolts And Nuts Tightening Sequence
    G11949823Courtesy of KIA MOTORS AMERICA, INC.
  10. Install in the reverse order of removal.