FixVault

Repair Procedures: Removal

  1. Remove the universal bolt (A).

    Tightening torque: 

    32.4 - 37.3 N.m (3.3 - 3.8 kgf.m, 23.9 - 27.5 lb.ft)

    Fig 1: Locating Universal Bolt
    G12294082Courtesy of KIA MOTORS AMERICA, INC.
    CAUTION:
    • Keep neutral range to prevent damaging the clock spring inner cable when steering the wheel.
    • Do not reuse the bolt.
  2. Remove the tire.

    Tightening torque: 

    88.2 - 107.8 N.m (9.0 - 11.0 kgf.m, 65.0 - 79.5 lb.ft)

    Fig 2: Remove Wheel & Tire With Lug Nuts
    G12294083Courtesy of KIA MOTORS AMERICA, INC.
    CAUTION: Be careful not to damage the hub bolts when removing the wheel & tire.
  3. Remove the under cover.

    (Refer to Engine mechanical system - "ENGINE ROOM UNDER COVER ")

  4. Remove the tie rod end pin (A) and nut (B).

    Tightening torque: 

    88.2 - 107.8 N.m (9.0 - 11.0 kgf.m, 65.0 - 79.5 lb.ft)

    Fig 3: Locating Tie Rod End Pin & Nut
    G12294084Courtesy of KIA MOTORS AMERICA, INC.
  5. Remove the knuckle by using the SST (09568-34000).
    Fig 4: Remove Knuckle Using SST (09568-34000)
    G12294085Courtesy of KIA MOTORS AMERICA, INC.
  6. Loosen the pin (A), and then remove the lower arm nut (B).

    Tightening torque: 

    98.0 - 117.6 N.m (10.0 - 12.0 kgf.m, 72.3 - 86.7 lb.ft)

    Fig 5: Locating Lower Arm Bolt & Nut
    G12294086Courtesy of KIA MOTORS AMERICA, INC.
  7. Remove the stabilizer link nut (A).

    Tightening torque: 

    98.0 - 117.6 N.m (10.0 - 12.0 kgf.m, 72.3 - 86.7 lb.ft)

    Fig 6: Locating Stabilizer Link Nut
    G12294087Courtesy of KIA MOTORS AMERICA, INC.
  8. Remove the muffler hanger.
    Fig 7: Locating Muffler Hanger
    G12294088Courtesy of KIA MOTORS AMERICA, INC.
  9. Loosen the bolts & nuts and then remove the sub frame (D).

    Tightening torque: 

    (A) 44.1 - 58.8 N.m (4.5 - 6.0 kgf.m, 32.5 - 43.4 lb.ft)

    (B, C) 176.5 - 196.1 N.m (18.0 - 20.0 kgf.m, 130.2 - 144.7 lb.ft)

    Fig 8: Remove Sub Frame
    G12294089Courtesy of KIA MOTORS AMERICA, INC.
  10. Remove the roll rod bracket.

    (Refer to Engine Mechanical System - "ENGINE MOUNTING ")

  11. Remove the lower arm (A) from the sub frame.

    Tightening torque: 

    B: 117.7 - 137.3 N.m (12.0 - 14.0 kgf.m, 86.8 - 101.3 lb.ft)

    C: 156.9 - 176.5 N.m (16.0 - 18.0 kgf.m, 115.7 - 130.2 lb.ft)

    Fig 9: Remove Lower Arm From Sub Frame
    G12294090Courtesy of KIA MOTORS AMERICA, INC.
  12. Loosen the screw (A) and then remove the heat protector.

    Tightening torque: 

    7.8 - 11.8 N.m (0.8 - 1.2 kgf.m, 5.8 - 8.7 lb.ft)

    Fig 10: Locating Heat Protector With Screws
    G12294091Courtesy of KIA MOTORS AMERICA, INC.
  13. Loosen the gear box mounting bolts (A) and then remove the gear box.

    Tightening torque: 

    107.9 - 127.5 N.m (11.0 - 13.0 kgf.m, 79.6 - 94.0 lb.ft)

    Fig 11: Locating Gear Box With Bolts
    G12294092Courtesy of KIA MOTORS AMERICA, INC.
  14. Loosen the stabilizer bar mounting bolts (A) and then remove the stabilizer bar.

    Tightening torque: 

    49.0 - 63.7 N.m (5.0 - 6.5 kgf.m, 36.2 - 47.0 lb.ft)

    Fig 12: Locating Stabilizer Bar With Mounting Bolts
    G12294093Courtesy of KIA MOTORS AMERICA, INC.
  15. Install in the reverse order of removal.
  16. Check the wheel alignment.

    (Refer to Suspension System - "ALIGNMENT ")