FixVault

Repair Procedures: Removal

  1. Remove the cylinder head cover.

    (Refer to Cylinder Head Assembly - "CYLINDER HEAD COVER ")

  2. Set No. 1 cylinder to TDC (Top dead center) on compression stroke.
    1. Turn the crankshaft pulley and align its groove with the timing mark of the timing chain cover.
      Fig 1: Aligning Groove With Timing Mark Of Timing Chain Cover
      G12162741Courtesy of KIA MOTORS AMERICA, INC.
    2. Check that the TDC marks of the intake and exhaust CVVT sprockets are in straight line on the cylinder head surface as displayed in the image. If not, turn the crankshaft by one revolution (360°) more.
    Fig 2: Checking TDC Marks Of Intake And Exhaust CVVT Sprockets
    G12162742Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: Do not turn the crankshaft pulley counterclockwise.
  3. Remove the timing chain cover.

    (Refer to Timing System - "TIMING CHAIN COVER ")

  4. Remove the timing chain tensioner (A).
    Fig 3: Removing Timing Chain Tensioner
    G12162743Courtesy of KIA MOTORS AMERICA, INC.
    NOTE:
    • Reusing the removed tensioner is not recommended.
    • If you need to reuse the tensioner, push the plunger (A) as close to the tensioner as possible and then insert a stopper pin into the hole as displayed below to keep the plunger in the retracted position.
    Fig 4: Checking Plunger
    G12162744Courtesy of KIA MOTORS AMERICA, INC.
    Fig 5: Pushing Plunger
    G12162745Courtesy of KIA MOTORS AMERICA, INC.
    Fig 6: Inserting Stopper Pin Into Hole (OK)
    G12162746Courtesy of KIA MOTORS AMERICA, INC.
    Fig 7: Inserting Stopper Pin Into Hole (NG)
    G12162747Courtesy of KIA MOTORS AMERICA, INC.
  5. Remove the timing chain tensioner arm (A).
    Fig 8: Removing Timing Chain Tensioner Arm
    G12162748Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove the timing chain (A).
    Fig 9: Removing Timing Chain
    G12162749Courtesy of KIA MOTORS AMERICA, INC.
  7. Remove the timing chain guide (A).
Fig 10: Removing Timing Chain Guide
G12162750Courtesy of KIA MOTORS AMERICA, INC.