FixVault

Repair Procedures: Removal

  1. Release the residual pressure in fuel line (Refer to the Fuel Delivery System - Repair Procedures - "RELEASE RESIDUAL PRESSURE IN FUEL LINE ").
  2. Remove the rear seat cushion (Refer to [REAR SEAT CUSHION ).
  3. Remove the fuel pump service cover (A).
    Fig 1: Removing Fuel Pump Service Cover
    G12165679Courtesy of KIA MOTORS AMERICA, INC.
  4. Disconnect the fuel pump connector (A), fuel tank pressure sensor connector (B), fuel feed tube quick connector (C) and vapor tube quick connector (D).
    Fig 2: Disconnecting Fuel Pump Connector
    G12165680Courtesy of KIA MOTORS AMERICA, INC.
  5. Remove the rear - LH wheel & tire.
  6. Lift the vehicle and support the fuel tank with a jack.
  7. Disconnect the fuel filler hose (A).
    Fig 3: Disconnecting Fuel Filler Hose
    G12165681Courtesy of KIA MOTORS AMERICA, INC.
  8. Disconnect the vapor tube quick-connector (A).
    Fig 4: Disconnecting Vapor Tube Quick-Connector
    G12165682Courtesy of KIA MOTORS AMERICA, INC.
  9. Remove the under cover (A) after loosening the mounting nuts.
    Fig 5: Removing Under Cover (1 Of 2)
    G12165683Courtesy of KIA MOTORS AMERICA, INC.
    Fig 6: Removing Under Cover (2 Of 2)
    G12165684Courtesy of KIA MOTORS AMERICA, INC.
  10. Remove the brake parking cable after loosening the mounting bolts (A).
    Fig 7: Removing Brake Parking Cable Mounting Bolts
    G12165685Courtesy of KIA MOTORS AMERICA, INC.
  11. Remove the center muffler assembly.

    (Refer to Engine Mechanical System - "MUFFLER ")

  12. Support the fuel tank with a jack (A).
  13. Remove the fuel tank band mounting nuts (B).

    Fuel Tank Band Mounting Nut: 

    39.2 - 53.9 N.m (4.0 - 5.5 kgf.m, 28.9 - 39.8 lb.ft)

    Fig 8: Removing Fuel Tank Band Mounting Nuts
    G12165686Courtesy of KIA MOTORS AMERICA, INC.
  14. Remove the fuel tank (A).
    Fig 9: Removing Fuel Tank
    G12165687Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: When removing the fuel tank, the fuel tank must be tilted because of interfering with coupling.