FixVault

Repair Procedures: Removal

  1. Remove the fuel pump (Refer to "FUEL PUMP " ).
  2. Disconnect the electric pump wiring connector (A) and the fuel sender connector (B).
    Fig 1: Locating Electric Pump Wiring Connector And Fuel Sender Connector
    G12161493Courtesy of KIA MOTORS AMERICA, INC.
  3. Remove the head assembly (A) after releasing the cushion fixing clip (B).
    Fig 2: Locating Head Assembly And Cushion Fixing Clip
    G12161494Courtesy of KIA MOTORS AMERICA, INC.
  4. Disconnect the fuel tube quick-connectors (C).
    Fig 3: Locating Fuel Tube Quick-Connectors
    G12161495Courtesy of KIA MOTORS AMERICA, INC.
  5. Remove the fuel sender (A) in the direction of an arrow.
    Fig 4: Removing Fuel Sender
    G12161496Courtesy of KIA MOTORS AMERICA, INC.
  6. Disconnect the fuel tube connector (A).
    Fig 5: Locating Fuel Tube Connector
    G12161497Courtesy of KIA MOTORS AMERICA, INC.
  7. Remove the cut valve (A) after releasing hooks (B).
    Fig 6: Locating Cut Valve And Hooks
    G12161498Courtesy of KIA MOTORS AMERICA, INC.
  8. Remove the reservior-cup (B) after releasing the fixing hooks (A).
    Fig 7: Locating Reservoir-Cup And Fixing Hooks
    G12161499Courtesy of KIA MOTORS AMERICA, INC.
  9. Release the fixing hooks, and then remove the pre-filter (A) and the fuel pressure regulator (B).
    Fig 8: Locating Pre-Filter And Fuel Pressure Regulator
    G12161500Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: Be careful of O-ring.
    Fig 9: Locating Head Assembly, Electric Pump Motor, Fuel Filter, Fuel Sender, Fuel Pressure Regulator, Pre-Filter And Reservoir Cup
    G12161501Courtesy of KIA MOTORS AMERICA, INC.