FixVault

Repair Procedures: Removal

  1. Remove the air duct and the air cleaner assembly.

    (Refer to Engine Mechanical System - "AIR CLEANER ")

  2. Remove the battery and battery tray.

    (Refer to Engine Electrical System - "BATTERY ")

  3. Loosen the wiring bracket mounting bolt (A).

    Tightening torque: 

    9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb.ft)

    Fig 1: Loosening Wiring Bracket Mounting Bolt
    G12148324Courtesy of KIA MOTORS AMERICA, INC.
  4. Remove the wiring from the brackets (A, B).
    Fig 2: Removing Wiring From Brackets
    G12148325Courtesy of KIA MOTORS AMERICA, INC.
  5. Disconnect the solenoid valve connector (A) and inhibitor switch connector (B).
    Fig 3: Disconnecting Solenoid Valve Connector And Inhibitor Switch Connector
    G12148326Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove the ground line after loosening the bolt (A).
    Fig 4: Removing Ground Line Bolt
    G12148327Courtesy of KIA MOTORS AMERICA, INC.
  7. Remove the shift cable (B) after loosening the nut (C) and bolts (A).

    Tightening torque: 

    (A) 14.7 - 21.6 N.m (1.5 - 2.2 kgf.m, 10.9 - 15.9 lb.ft)

    (C) 9.8 - 14.7 N.m (1.0 - 1.5 kgf.m, 7.2 - 10.8 lb.ft)

    Fig 5: Removing Shift Cable Nut And Bolts
    G12148328Courtesy of KIA MOTORS AMERICA, INC.
  8. Separate the ATF cooler (A).
    Fig 6: Separating ATF Cooler
    G12148329Courtesy of KIA MOTORS AMERICA, INC.
  9. Remove the transaxle upper mounting bolts (A) and the starter mounting bolt (B).

    Tightening torque: 

    1. 42.2 - 53.9 N.m (4.3 - 5.5 kgf.m, 31.1 - 39.8 lb.ft)
    2. 49.0 - 63.7 N.m (5.0 - 6.5 kgf.m, 36.2 - 47.0 lb.ft)
    Fig 7: Removing Transaxle Upper Mounting Bolts
    G12148330Courtesy of KIA MOTORS AMERICA, INC.
  10. Assemble the engine support fixture on the engine room.

    (Refer to Special Service Tools - "ENGINE SUPPORT FIXTURE ASSEMBLY DRAWING ")

    Fig 8: Assembling Engine Support Fixture On Engine Room
    G12148331Courtesy of KIA MOTORS AMERICA, INC.
  11. Support the transaxle on a jack.
    Fig 9: Supporting Transaxle On Jack
    G12148332Courtesy of KIA MOTORS AMERICA, INC.
  12. Remove the cover (A).
    Fig 10: Removing Cover
    G12148333Courtesy of KIA MOTORS AMERICA, INC.
  13. Remove the transaxle mounting bracket bolts (A).

    Tightening torque: 

    107.9 - 127.5 N.m (11.0 - 13.0 kgf.m, 79.6 - 94.0 lb.ft)

    Fig 11: Removing Transaxle Mounting Bracket Bolts
    G12148334Courtesy of KIA MOTORS AMERICA, INC.
  14. Remove the transaxle support bracket (A).

    Tightening torque: 

    58.9 - 78.5 N.m (6.0 - 8.0 kgf.m, 43.4 - 57.9 lb.ft)

    Fig 12: Removing Transaxle Support Bracket
    G12148335Courtesy of KIA MOTORS AMERICA, INC.
  15. Remove the drive shaft assembly.

    (Refer to Driveshaft and Axle - "FRONT DRIVESHAFT ")

  16. Loosen the starter mounting bolt (A).

    Tightening torque: 

    49.0 - 63.7 N.m (5.0 - 6.5 kgf.m, 36.2 - 47.0 lb.ft)

    Fig 13: Loosening Starter Mounting Bolt
    G12148336Courtesy of KIA MOTORS AMERICA, INC.
  17. Support the transaxle safely on a jack.
  18. Remove the roll rod bracket (C) after loosening the bolts (A, B).

    Tightening torque: 

    1. 107.9 - 127.5 N.m (5.0 - 6.5 kgf.m, 79.6 - 94.0 lb.ft)
    2. 49.0 - 63.7 N.m (11.0 - 13.0 kgf.m, 36.2 - 47.0 lb.ft)
    Fig 14: Removing Roll Rod Bracket Bolts
    G12148337Courtesy of KIA MOTORS AMERICA, INC.
  19. Remove the roll rod support bracket (A).

    Tightening torque: 

    49.0 - 68.6 N.m (5.0 - 7.0 kgf.m, 36.2 - 50.6 lb.ft

    Fig 15: Removing Roll Rod Support Bracket
    G12148338Courtesy of KIA MOTORS AMERICA, INC.
  20. Remove the cover (A).
    Fig 16: Removing Cover
    G12148339Courtesy of KIA MOTORS AMERICA, INC.
  21. Remove the torque converter mounting bolts (A) by rotating the crankshaft.

    Tightening torque: 

    45.1 - 52.0 N.m (4.6 - 5.3 kgf.m, 33.3 - 38.3 lb.ft)

    Fig 17: Removing Torque Converter Mounting Bolts
    G12148340Courtesy of KIA MOTORS AMERICA, INC.
  22. Loosen the transaxle lower mounting bolts (A, B).

    Tightening torque: 

    1. 42.2 - 48.1 N.m (4.3 - 4.9 kgf.m, 31.1 - 35.4 lb.ft)
    2. 42.2 - 54.0 N.m (4.3 - 5.5 kgf.m, 31.1 - 39.8 lb.ft)
    Fig 18: Loosening Transaxle Lower Mounting Bolts
    G12148341Courtesy of KIA MOTORS AMERICA, INC.
  23. After separating the transaxle from the engine, remove the transaxle by lowering the jack slowly.
NOTE: Be careful not to damage other nearby systems or parts when removing the transaxle assembly.