FixVault

Repair Procedures: Disassembly

  1. Remove the rear cover (A) after removing nuts.
    Fig 1: Locating Rear Cover
    G12238409Courtesy of KIA MOTORS AMERICA, INC.
  2. Remove the mounting bolts (A) and the brush holder assembly (B).
    Fig 2: Locating Brush Holder Assembly And Mounting Bolts
    G12238410Courtesy of KIA MOTORS AMERICA, INC.
  3. Remove the slip ring guide (A) after pulling it.
    Fig 3: Removing Slip Ring Guide
    G12238411Courtesy of KIA MOTORS AMERICA, INC.
  4. Remove the OAD(Overrunning Alternator Decoupler) cap.
    NOTE:
    • When installing, replace with new OAD cap.
  5. Remove the OAD(Overrunning Alternator Decoupler) pulley (A) using the special tool.
    Fig 4: Removing Overrunning Alternator Decoupler Pulley Using Special Tool
    G12238412Courtesy of KIA MOTORS AMERICA, INC.
  6. Unsolder the 3 stator leads (A).
    Fig 5: Locating Stator Leads
    G12238413Courtesy of KIA MOTORS AMERICA, INC.
  7. Remove the 4 through bolts (A).
    Fig 6: Locating Through Bolts
    G12238414Courtesy of KIA MOTORS AMERICA, INC.
  8. Disconnect the rotor (A) and bracket (B).
    Fig 7: Locating Rotor And Bracket
    G12238415Courtesy of KIA MOTORS AMERICA, INC.