Repair Procedures: Inspection

Remove the clutch actuator.
(refer to Dual Clutch Transmission Control System - "Clutch Actuator Assembly ")
Install the clutch actuator (A) on special service tool (09430-C1302) and fix the actuator using nuts.

Fig 1: Installing Clutch Actuator On Special Service Tool (09430-C1302)
Courtesy of KIA MOTORS AMERICA, INC.
Remove clutch actuator motor (A).

Fig 2: Locating Clutch Actuator Motor With Bolts
Courtesy of KIA MOTORS AMERICA, INC.
Insert the special service tool (09430-C1302) into ball screw and rotate counter-clockwise until "clicking" sound is heard.

Fig 3: Inserting Special Service Tool (09430-C1302) Into Ball Screw
Courtesy of KIA MOTORS AMERICA, INC.
NOTE:
- If "click" sound is not heard, rotate it counterclockwise until the ball screw cannot be rotated anymore.
- Be careful as the actuator may be damaged by applying torque continuously counterclockwise when the ball screw cannot be rotated.
Measure the length (C) from reference plane (A) to the end of rod (B).
New part length : 49 mm (1.9291 in.)

Fig 4: Measuring Length From Reference Plane To End Of Rod
Courtesy of KIA MOTORS AMERICA, INC.
NOTE:
Perform clutch wear compensation reset or replace the clutch actuator based on the measured length (C).
- C: Over 49 mm (1.9291 in.) - Replacement/clutch wear compensation reset is not required.
- C: 25 mm (0.9843 in.) - 49 mm (1.9291 in.) - When replacing the clutch actuator, perform clutch wear compensation reset to the length
  (C) measured from the old clutch actuator.
  
  (Refer to Clutch Actuator Assembly - ADJUSTMENT )
- C: Less than 25 mm (0.9843 in.) - Replace the dual clutch assembly, clutch actuator assembly and engagement bearing.