FixVault

Repair Procedures: Replacement

  1. Loosen the wheel nuts slightly.

    Raise the vehicle, and make sure it is securely supported.

  2. Remove the front wheel and tire (A) from front hub.

    Tightening torque: 

    88.3 ~ 107.9 N.m (9.0 ~ 11.0 kgf.m, 65.1 ~ 79.6 lb-ft)

    Fig 1: Locating Front Wheel And Tire With Bolts
    G12227771Courtesy of KIA MOTORS AMERICA, INC.
    CAUTION: Be careful not to damage to the hub bolts when removing the front wheel and tire (A).
  3. Remove the driveshaft caulking nut (A).

    Tightening torque: 

    274.6 ~ 294.2 N.m (28.0 ~ 30.0 kgf.m, 202.5 ~ 217.0 lb-ft)

    Fig 2: Locating Driveshaft Caulking Nut
    G12227772Courtesy of KIA MOTORS AMERICA, INC.
    CAUTION:
    • The driveshaft lock nut should be replaced with new ones.
    • After installation driveshaft lock nut, stake the lock nut using a chisel and hammer as shown in the illustration below.
    Fig 3: Staking Lock Nut Using Chisel And Hammer
    G12227773Courtesy of KIA MOTORS AMERICA, INC.
  4. Remove the tie rod end ball joint (C) from the knuckle by using the SST (09568-34000).
    1. Remove the split pin (A).
    2. Remove the castle nut (B).
    3. Use the SST (09568-34000).

      Tightening torque: 

      23.5 ~ 33.3N.m (2.4 ~ 3.4kgf.m, 19.4 ~ 24.6lb-ft)

      Fig 4: Locating Tie Rod End Ball Joint, Split Pin And Castle Nut
      G12227774Courtesy of KIA MOTORS AMERICA, INC.
      Fig 5: Removing Tie Rod End Ball Joint From Knuckle By Using SST (09568-34000)
      G12227775Courtesy of KIA MOTORS AMERICA, INC.
      CAUTION:
      • When using SST, be sure not to damage the dust cover of lower arm ball joint.
      • Keep SST tied to the car because there is a risk of injury by dropping the SST during removing the lower arm ball joint.
      • The peripheral parts may be damaged when removing the lower arm ball joint with a general tool such as lever, so be sure to use SST.
  5. Remove the lower arm (A) from the knuckle.

    Tightening torque: 

    58.8 ~ 70.6 N.m (6.0 ~ 7.2 kgf.m, 43.4 ~ 52.1 lb-ft)

    Fig 6: Locating Lower Arm Of Knuckle
    G12227776Courtesy of KIA MOTORS AMERICA, INC.
  6. Using a plastic hammer, disconnect driveshaft (A) from the axle hub (B).
    Fig 7: Disconnecting Driveshaft From Axle Hub Using Plastic Hammer
    G12227777Courtesy of KIA MOTORS AMERICA, INC.
  7. Insert a pry bar (A) between the transaxle case and joint case, and separate the drive shaft (B) from the transaxle case.
    Fig 8: Inserting Pry Bar Between Transaxle Case And Joint Case
    G12227778Courtesy of KIA MOTORS AMERICA, INC.
  8. Install in the reverse order of removal.
  9. Check the front alignment.

    (Refer to Suspension System - "FRONT ALIGNMENT ")