Repair Procedures: Installation

WARNING: This page is about a different variant/trim than selected.

CAUTION: Clutch cover and disc should be replaced as a set.

Apply grease on a disc spline part and transaxle input shaft spline part as required.
CAUTION:
Possible problems when not following
- When not applying: Excessive wear of splines and bad clutch operation can occur.
- When excessively applying: Grease can be scattered by centrifugal force which can contaminate the clutch disc. This can cause a loss of friction force causing a slip.
Install the clutch disc and the cover by using the SST (09411-1P000).
CAUTION:
- When installing the cover, remove the foreign of material of flywheel and pressure plate completely.
- Make sure about the direction of the clutch disk when installing.
  
  Fig 1: Flywheel Pressure Plate Side
  Courtesy of KIA MOTORS AMERICA, INC.
  
  Possible problems when the disc is installed in the opposite direction.
- Transaxle shift error or a strange sound can occur due to clutch separation.
Fig 2: Clutch Disc & Cover Alignment By Using SST (09411-1P000)
Courtesy of KIA MOTORS AMERICA, INC.
Tighten the clutch cover bolts.
Tightening Torque

Gasoline 1.6L T-GDI: 24.5 - 35.3 N.m (2.5 - 3.6 kgf.m, 18.1 - 26.0 lb.ft)

Gasoline 2.0L: 11.8 - 14.7 N.m (1.2 - 1.5 kgf.m, 8.7 - 10.8 lb.ft)
CAUTION:
- Loosely tighten every clutch cover bolts, then torque to specifications in a diagonal direction. This can prevent twisting, vibration of the cover, and the lifting of the pressure plate.
- Install the all the components with the specified torques. If not, the clutch torque transaxle may have concerns or the mounting bolt can loosen.
Fig 3: Clutch Cover Bolts Tightening Sequence
Courtesy of KIA MOTORS AMERICA, INC.
Install the transaxle assembly.
(Refer to Manual Transaxle System - "MANUAL TRANSAXLE ")