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Home › Kia › 2018 › Niro Plug-In Hybrid EX › Repair and Diagnosis › Engine Performance › Fuel Delivery › Fuel Delivery System (PHEV) › Fuel Pump Motor › Repair Procedures › Removal

Repair Procedures: Removal

  1. Remove the fuel pump.

    (Refer to Fuel Delivery System - " FUEL PUMP  ") 

  2. Disconnect the fuel pump motor connector (A) and fuel sender connector (B).
    G12696254Courtesy of KIA MOTORS AMERICA, INC.
  3. Lift the fixing hook (A) by using a common driver, and then remove the fuel sender (B).
    G12696255Courtesy of KIA MOTORS AMERICA, INC.
  4. Remove the fixing clip (A), and then disconnect the feed tube (B).
    G12696256Courtesy of KIA MOTORS AMERICA, INC.
  5. Remove the head assembly after releasing the cushion fixing clip (A).
    G12696257Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove the reservoir-cup (B) after releasing the fixing hook (A).
    G12696258Courtesy of KIA MOTORS AMERICA, INC.
  7. Disconnect the ground line (A).
    G12696259Courtesy of KIA MOTORS AMERICA, INC.
  8. Disconnect the fuel pump motor connector (A).
    G12696260Courtesy of KIA MOTORS AMERICA, INC.
  9. Remove the fuel pressure regulator (B) after releasing the fixing hook (A).
    G12696261Courtesy of KIA MOTORS AMERICA, INC.
    G12696262Courtesy of KIA MOTORS AMERICA, INC.
  10. Remove the pre-filter (B) after releasing the fixing hooks (A).
    G12696263Courtesy of KIA MOTORS AMERICA, INC.
  11. Remove the fixing clip (A), and then assist pump assembly (B).
    G12696264Courtesy of KIA MOTORS AMERICA, INC.
    NOTE:
    1. Unhook the clip (A, B) by using an awl (C).
      G12696265Courtesy of KIA MOTORS AMERICA, INC.
    2. Separate the tube (A) with the assist pump (B) by pulling it
      G12696266Courtesy of KIA MOTORS AMERICA, INC.
  12. Remove the fuel pump motor (A) from the fuel filter by pulling it downward.
    G12696267Courtesy of KIA MOTORS AMERICA, INC.
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