FixVault

Repair Procedures: Disassembly

  1. Disconnect the M-terminal (A) on the starter solenoid assembly.
    Fig 1: Locating M-Terminal On Starter Solenoid Assembly
    G12273607Courtesy of KIA MOTORS AMERICA, INC.
  2. After loosening the screws (A), detach the starter solenoid assembly (B).
    Fig 2: Locating Starter Solenoid Assembly And Screws
    G12273608Courtesy of KIA MOTORS AMERICA, INC.
  3. Loosen the through bolts (A).
    Fig 3: Locating Through Bolts
    G12273609Courtesy of KIA MOTORS AMERICA, INC.
  4. Remove the brush holder assembly (A), rear bracket assembly (B) after loosening the mounting screws.
  5. Remove the armature assembly (C) and yoke assembly (D).
    Fig 4: Locating Brush Holder Assembly, Rear Bracket Assembly, Armature Assembly And Yoke Assembly
    G12273610Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove the shield (A).
    Fig 5: Locating Shield
    G12273611Courtesy of KIA MOTORS AMERICA, INC.
  7. Remove the lever packing (A) and the planet gear (B).
    Fig 6: Locating Lever Packing And Planet Gear
    G12273612Courtesy of KIA MOTORS AMERICA, INC.
  8. Remove the clutch set assembly (A) and lever (B).
    Fig 7: Locating Clutch Set Assembly And Lever
    G12273613Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: Beware of the direction of the lever (A).
    Fig 8: Locating Lever
    G12273614Courtesy of KIA MOTORS AMERICA, INC.
  9. Press the stopper (A) using a socket (B).
    Fig 9: Pressing Stopper Using Socket
    G12273615Courtesy of KIA MOTORS AMERICA, INC.
  10. Remove the stop ring (A) using the stop ring pliers (B).
    Fig 10: Removing Stop Ring Using Stop Ring Pliers
    G12273616Courtesy of KIA MOTORS AMERICA, INC.
  11. Remove the stopper (A), overrunning clutch (B), internal gear (C) and planet shaft (D).
Fig 11: Locating Stopper, Overrunning Clutch, Internal Gear And Planet Shaft
G12273617Courtesy of KIA MOTORS AMERICA, INC.
NOTE: Using a suitable pulling tool (A), pull the overrunning clutch stop ring (B) over the stopper (C).
Fig 12: Pulling Overrunning Clutch Stop Ring Over Stopper Using Suitable Pulling Tool
G12273618Courtesy of KIA MOTORS AMERICA, INC.