FixVault

Repair Procedures: Removal

  1. Release the residual pressure in fuel line.

    (Refer to the Fuel Delivery System - " RELEASE RESIDUAL PRESSURE IN FUEL LINE  ") 

  2. Switch "OFF" the ignition and disconnect the negative (-) battery terminal.
  3. Remove the intake manifold.

    (Refer to Engine Mechanical System - " INTAKE MANIFOLD  ") 

  4. Remove the delivery pipe foam (A).
    G12795229Courtesy of KIA MOTORS AMERICA, INC.
  5. Remove the cowl top cover assembly.

    (Refer to Body (Interior and Exterior) -  COWL TOP COVER  ") 

  6. Remove the engine box cover (A).
    G12795230Courtesy of KIA MOTORS AMERICA, INC.
  7. Disconnect the front control connector (A).
  8. Remove the ground terminal nuts (B).
    G12795231Courtesy of KIA MOTORS AMERICA, INC.
  9. Remove the wiring protector (A).
    G12795232Courtesy of KIA MOTORS AMERICA, INC.
  10. Remove the high pressure fuel pipe.
    1. Remove the high pressure fuel pipe mounting bolt (A).
      G12795233Courtesy of KIA MOTORS AMERICA, INC.
    2. Remove the high pressure fuel pipe flange nut (A).
    G12795234Courtesy of KIA MOTORS AMERICA, INC.
    G12795235Courtesy of KIA MOTORS AMERICA, INC.
  11. Remove the mounting bolts (A), and then remove the delivery pipe & injector assembly from the engine.
    G12795236Courtesy of KIA MOTORS AMERICA, INC.
  12. Disconnect the injector & rail pressure sensor connector (A).
  13. Remove the injector (B) from the delivery pipe.
G12795237Courtesy of KIA MOTORS AMERICA, INC.