FixVault

Repair Procedures: Disassembly

NOTE:
  • Special grease must be applied to the driveshaft joint. Do not substitute with another type of grease.
  • The boot band should be replaced with a new one.
  1. Remove the Front Driveshaft.

    (Refer to Driveshaft Assembly - " FRONT DRIVESHAFT  ") 

  2. Remove the housing circlip (B) from the driveshaft spline (A).
    G12830640Courtesy of KIA MOTORS AMERICA, INC.
  3. Remove both boot bands from the TJ housing.
    G12830641Courtesy of KIA MOTORS AMERICA, INC.
    G12830642Courtesy of KIA MOTORS AMERICA, INC.
  4. Remove the TJ housing (A).
    G12830643Courtesy of KIA MOTORS AMERICA, INC.
    NOTE:
    • Make alignment marks (D) on spider roller assembly (A), TJ housing (B), and shaft spline (C) to aid reassembly.
    G12830644Courtesy of KIA MOTORS AMERICA, INC.
  5. Remove the snap ring (A) from the shaft.
    G12830645Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove the spider assembly (B) from the driveshaft (A) using the puller.
    G12830646Courtesy of KIA MOTORS AMERICA, INC.
  7. Clean the spider assembly.
  8. Remove the TJ boot (A).
    NOTE:
    • For reusing the boot (A), wrap tape (B) around the driveshaft splines (C) to protect the boot (A).
    G12830647Courtesy of KIA MOTORS AMERICA, INC.