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Repair Procedures: Reassembly

WARNING: This page is about a different car, the 2019 Kia Soul EV. However, it is still accessible from the selected car via links, so may be relevant.
  1. Wrap tape around the driveshaft spline (TJ) to prevent damage to the boot.
  2. Using the alignment marks (D) made during disassembly as a guide, install the spider assembly (A) and snap ring (B) on the driveshaft splines (C).
    G12817893Courtesy of KIA MOTORS AMERICA, INC.
    G12817894Courtesy of KIA MOTORS AMERICA, INC.
  3. Add grease to the joint boot.
  4. Install both boot bands.
  5. To control the air in the TJ boot, keep the specified distance between the boot bands when they are tightened.
    Motor Distance (L) mm (in.)
    LH side RH side
    80KW 546.3 804.7
    G12817895Courtesy of KIA MOTORS AMERICA, INC.
  6. Using the SST (09495-3K000), secure the TJ boot bands.

    Clearance (A):  2.0 mm (0.0787 in.) or less

    G12817896Courtesy of KIA MOTORS AMERICA, INC.
    G12817897Courtesy of KIA MOTORS AMERICA, INC.
  7. Install the Front Driveshaft.

    (Refer to "FRONT DRIVESHAFT ")

  8. Check the front alignment.

    (Refer to "FRONT WHEEL ALIGNMENT ")

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