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Repair Procedures: Replacement

  1. Disconnect the negative battery terminal from the trunk.
  2. Remove the engine room front under cover.

    (Refer to Engine and Transmission Assembly - "ENGINE ROOM UNDER COVER ")

  3. Drain the engine coolant.

    (Refer to Cooling System - "COOLANT ")

  4. Remove the air cleaner assembly.

    (Refer to Intake And Exhaust System - "AIR CLEANER ")

  5. Disconnect the reservoir hose (A).
    G13142425Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove the cooling fan assembly.

    (Refer to Cooling System - "COOLING FAN ")

  7. Disconnect the radiator upper hose (A).
    G13142426Courtesy of KIA MOTORS AMERICA, INC.
  8. Disconnect the radiator lower hose (A).
    G13142427Courtesy of KIA MOTORS AMERICA, INC.
  9. Remove the air cleaner adapter (A).

    [RH]

    G13142428Courtesy of KIA MOTORS AMERICA, INC.

    [LH]

    G13142429Courtesy of KIA MOTORS AMERICA, INC.
  10. Disconnect the wiring (A).
    G13142430Courtesy of KIA MOTORS AMERICA, INC.
  11. Remove the radiator upper bracket (A).

    Tightening torque: 

    7.8 - 11.8 N.m (0.8 - 1.2 kgf.m, 5.8 - 8.7 lb.ft)

    [RH]

    G13142431Courtesy of KIA MOTORS AMERICA, INC.

    [LH]

    G13142432Courtesy of KIA MOTORS AMERICA, INC.
  12. Remove the air con condenser mounting bolts (A).

    Tightening torque: 

    4.9 - 7.8 N.m (0.5 - 0.8 kgf.m, 3.6 - 5.8 lb.ft, 43.4 - 69.4 lb.in)

    [RH]

    G13142433Courtesy of KIA MOTORS AMERICA, INC.

    [LH]

    G13142434Courtesy of KIA MOTORS AMERICA, INC.
  13. Remove the radiator assembly (A) from the vehicle.
    G13142435Courtesy of KIA MOTORS AMERICA, INC.
  14. Install in the reverse order of removal.
  15. Fill with engine coolant.

    (Refer to Cooling System - "COOLANT ")

  16. Start engine and check for leaks
  17. Recheck engine coolant level.
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