FixVault

Repair Procedures: Removal

WARNING: This page is about a different car, the 2018 Kia Optima. However, it is still accessible from the selected car via links, so may be relevant.
WARNING:
  • Be sure to read and follow the "GENERAL SAFETY INFORMATION AND CAUTION " before doing any work related with the high voltage system. Failure to follow the safety instructions may result in serious electrical injuries.
  • Be sure to shut off the high voltage circuit according to the "High Voltage Shut-off Procedures" before doing any work related with the high voltage system to avoid serious electrical injuries.
  1. Shut off the high voltage circuit.

    (Refer to Automatic Transaxle System - "HIGH VOLTAGE SHUT-OFF PROCEDURE ")

  2. Drain the coolant of hybrid motor cooling system.

    (Refer to Hybrid Motor System - "COOLANT ")

  3. Remove the air cleaner assembly and air duct.

    (Refer to Engine Machanical System - "AIR CLEANER ")

  4. Remove the hybrid power control unit (HPCU) assembly.

    (Refer to Hybrid Control System - "HYBRID POWER CONTROL UNIT ")

  5. Remove the high voltage cable (A) and HPCU tray (B).
    Fig 1: Removing High Voltage Cable And HPCU Tray
    G12309344Courtesy of KIA MOTORS AMERICA, INC.
  6. Disconnect the inhibitor switch connector (A).
    Fig 2: Disconnecting Inhibitor Switch Connector
    G12309345Courtesy of KIA MOTORS AMERICA, INC.
  7. Loosen the nut (A).
    Fig 3: Loosening Nut
    G12309346Courtesy of KIA MOTORS AMERICA, INC.
  8. Remove the manual control lever (A) loosening the nut.
    Fig 4: Removing Manual Control Lever Nut
    G12309347Courtesy of KIA MOTORS AMERICA, INC.
  9. Remove the inhibitor switch (A) loosening the bolts.
Fig 5: Removing Inhibitor Switch Bolts
G12309348Courtesy of KIA MOTORS AMERICA, INC.