FixVault

Repair Procedures: Replacement

WARNING: This page is about a different variant/trim than selected.
  1. Recover the refrigerant with a recovery/recycling/charging station.
    WARNING: If PAG oil mixes into the POE oil of the system, dielectric breakdown may occur due to decreased volumetric resistivity and the A/C compressor may not work.
  2. Disconnect the negative (-) battery terminal.
  3. Remove the front bumper.

    (Refer to Body - "FRONT BUMPER COVER ")

  4. Remove the headlamp [RH].

    (Refer to Body Electrical System - "HEAD LAMPS ")

  5. Disconnect the discharge line (A) and liquid line (B) from condenser after loosening the nuts.

    Tightening torque:  7.8 - 11.7 N.m (0.8 - 1.2 kgf.m, 5.7 - 8.6 lb.ft)

    G13158732Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: Plug or cap the lines immediately after disconnecting them to avoid moisture and dust contamination.
  6. Remove the latch connector (A).
    G13158733Courtesy of KIA MOTORS AMERICA, INC.
  7. Loosen the air guard (A) both side mounting bolts.
    G13158734Courtesy of KIA MOTORS AMERICA, INC.
    G13158735Courtesy of KIA MOTORS AMERICA, INC.
  8. Loosen the radiator upper member assembly (A) mounting bolts.
    G13158736Courtesy of KIA MOTORS AMERICA, INC.
  9. Separate the radiator upper member assembly after disconnecting the front impact sensor [RH] (A).
    G13158737Courtesy of KIA MOTORS AMERICA, INC.
  10. Remove the condenser (A) in the direction of the arrow by pulling out the locking pin (B).
    G13158738Courtesy of KIA MOTORS AMERICA, INC.
  11. Install in the reverse order of removal.
    NOTE:
    • When installing a new condenser, add refrigerant oil (POE OIL).
    • Replace the O-rings with new ones at each fitting, and apply a thin coat of refrigerant oil before installing them. Be sure to use the right O-rings for R-1234yf to avoid leakage.
    • Be careful not to damage the radiator and condenser fins when installing the condenser.
    • Charge the system, and test its performance.
    WARNING: If PAG oil mixes into the POE oil of the system, dielectric breakdown may occur due to decreased volumetric resistivity and the A/C compressor may not work.