FixVault

Repair Procedures: Removal

  1. Turn the crankshaft pulley clockwise, and align its groove with the timing mark of the timing chain cover.
    G12576289Courtesy of KIA MOTORS AMERICA, INC.
  2. Remove the timing chain cover.

    (Refer to Timing System - " TIMING CHAIN COVER  ") 

  3. Align the timing marks of the CVVT sprockets with the upper surface of the cylinder head to make No. 1 cylinder be positioned at TDC.
    NOTE: Check the dowel pin of the crankshaft for facing upside of the engine at this moment.
    G12576290Courtesy of KIA MOTORS AMERICA, INC.
    G12576291Courtesy of KIA MOTORS AMERICA, INC.
  4. Remove the timing chain tensioner (A).
    G12576292Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: Before removing the tensioner, fix the piston of the tensioner with a pin through the hole (B) at compressed position.
  5. Remove the timing chain tensioner arm (A) and guide (B).
    G12576293Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove the timing chain (A).
    G12576294Courtesy of KIA MOTORS AMERICA, INC.