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4WD System - General Information: Troubleshooting

4WD SYSTEM TROUBLESHOOTING

Symptom Expected cause Countermeasure
Oil leakage Oil leakage on connecting part of transfer case (1) Adjustment or replacement, adjustment
Oil leakage on under part of transfer case (1) Adjustment or replacement, adjustment
Oil leakage trace on connecting part of transmission (2) Adjustment
Oil leakage at assembly part of drive shaft (3) Adjustment or replacement, adjustment
Oil leakage trace around air bleeder (4) Adjustment
Upside down the oil seal main lip (2), (3) Replacement
Pushed aside oil seal (2),(3) Replacement
fallen out oil seal (2),(3) Replacement
Spline abrasion (check whether spline at transmission has abrasion or not) Adjustment or replacement, adjustment
Noise "Repeated clicking noise" noise while driving Adjustment
"Repeated tapping noise" noise from under the vehicle while full turn circling Adjustment
"Clunking noise" noise when the vehicle accelerate rapidly or braking rapidly.
  • Spline abrasion (check whether spline at transmission has abrasion or not)
Adjustment or replacement, adjustment
Area of leakage occurring Area Applied engine
(1) Connecting part/under part of transfer case
(2)Connecting part of transmission
(3)Assembly part of drive shaft
(4)Air bleeder part
G12789700Courtesy of KIA MOTORS AMERICA, INC.
R2.0/2.2 Theta 2.0/2.4 Nu2.0
G12789701Courtesy of KIA MOTORS AMERICA, INC.
Lambda 3.3/3.5 S3.0

*Range of "adjustment"

  1. Clean out the oil or trace of grease leakage
  2. Check whether engine or transmission has oil leakage and oil flow down or not.
  3. Check the parts that is related to trouble area.